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Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi

Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi

Our Price: $986.67
Brake Actuator
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Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance. 1-636-306-4830 to order Hydrastar brake actuator part number HBA16-252-82 or order online at etrailer.com. Free expert support on all Hydrastar products. Great prices and Fastest Shipping for Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi. Brake Actuator reviews from real customers.
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  • Reviews (20)
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Hydrastar Brake Actuator

  • Electric-Hydraulic Brake Actuator
  • Disc Brakes
  • 1600 psi
  • Hydrastar

Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance.


Features:

  • Electric-hydraulic brake actuator lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes
  • Responds to commands from in-cab electric brake controller (sold separately) to apply trailer brakes
    • Activates trailer brakes when you apply brakes in tow vehicle
  • Includes brake line kit and standard breakaway kit
  • Gives you greater control over your trailer's brakes than that provided by standard hydraulic actuators
    • Faster response time
    • Proportional braking for smooth, effective stops
    • Quick adjustment when you change trailers or loads
  • Overcomes problems associated with standard surge brake actuators
    • No interference when you back up, even uphill - no more getting out of your vehicle to lock out brakes
    • No brake drag or pushing sensation, which can occur with surge brakes when you drive downhill
    • Improved safety - allows use of manual override feature that is included with most electric brake controllers, so you can engage the trailer brakes without having to apply your vehicle brakes
  • Constructed of extruded aluminum to resist corrosion
  • Includes built-in bleeder - lets you easily flush air out of your brakes
  • Installs on trailer, connecting into trailer's wiring and hydraulic brake lines
  • Made in the USA


Specs:

  • Application: single- or tandem-axle trailers with disc brakes
    • Requires additional hydraulic line kit (9579-01 - sold separately) for triple-axle trailers
  • Maximum output pressure: 1,600 psi
    • Check with trailer brake manufacturer for pressure specifications
  • Vehicle requires the following (sold separately):
    • In-cab electric brake controller
    • 7-Way, blade-style trailer connector mounted near the bumper (HS381-9000)
  • Actuator dimensions: 11-3/4" long x 3" wide x 7-3/8" tall
  • 2-Year limited warranty


Note: Do not power wash the Hydrastar actuator or take it through a commercial car wash. High-pressure water may damage the seals on the actuator.


The Hydrastar electric-over-hydraulic trailer brake actuator applies pressure to your trailer's hydraulic brake system in response to the electrical signals sent from your in-cab brake controller. As a result, your trailer's hydraulic brakes will be activated every time you apply the brakes in your vehicle or press the manual override on your controller. You will get responsive hydraulic braking, which you control conveniently from inside your vehicle with your electric brake controller.


Hydrastar Electric-Over-Hydraulic Actuator vs Standard Surge Brake Actuators

With the Hydrastar electric-over-hydraulic actuator, you can get all the benefits of towing with an electric brake controller while using hydraulic brakes. Because this actuator will activate according to the settings you have chosen for your brake controller (sold separately), you will have more control over when and how your trailer brakes engage. Depending on the features of your brake controller, you may be able to control both the rate and intensity with which your trailer's brakes activate. You can also use the manual override on your brake controller, which allows you to engage the trailer brakes without having to apply the brakes in your vehicle. And perhaps most impressive, if you have a proportional brake controller, your brakes will be activated with an intensity that matches the braking speed and power of your rig.


This pump-and-motor-based system increases response time compared with traditional actuators because the trailer brakes are triggered when you apply the brakes in the tow vehicle, as opposed to when the trailer pushes against the hitch ball. This not only gives you faster, more efficient braking, but it also eliminates the pushing sensation that occurs in setups that use standard surge brake actuators.


Hydrastar actuators are also beneficial because, unlike standard surge couplers, they allow you to activate your brakes when reversing down an incline, such as a boat ramp. Having the ability to brake in reverse gives you more control and prevents wear on your tow vehicle.


Hydrastar Installation

Hydrastar Installation Diagram

This Hydrastar electric-over-hydraulic brake actuator will give you years of trailer-stopping performance. The actuator mounts on your trailer's frame with the included hardware. Then it splices into the trailer's wiring and connects to your hydraulic brake lines from the 3/16" female port. Lines and fittings are sold separately.


Durable Construction

Just like other Hydrastar electric-over-hydraulic actuator models, this system is built of extruded anodized aluminum for superior corrosion resistance. The weathertight seals protect internal components from the elements.


Brake Controller Compatibility

Not all electric trailer brake controllers work with this electric-over-hydraulic brake actuator. See the following table to determine compatibility with common models of brake controllers. For best performance, it is recommended that you use an aftermarket electric brake controller rather than an OEM factory-installed controller.


ManufacturerVehicle Years/Controller ModelsCompatibleCompatible if Used with HBA-CAM
VehiclesFord2005-2006Yes
2007-2008NoYes
2009-2015Yes
Dodge2010-2015Yes
GMC/Chevy2007-2015NoYes
Brake ControllersDrawtite5500 Activator IIYes
5510 Activator IIYes
Hayes81741B Energize IIIYes
81760 EngageYes
81792K G2Yes
81725 SyncronizerYes
81770 EndeavorYes
HopkinsImpulse Digital 47325Yes
Insight 47297Yes
Brake Force 47225No
Reliance 47284No
Agility 47295No
MaxbrakeBrake ControllerYes
RedneckRedline TA900Yes
RedlineTA900ANo
RedlineTA1000No
RedlineTA1100No
RedlineTA1200No
Tekonsha90185 ProdigyYes
90885 P2Yes
90195 P3Yes
90160 Primus IQNo
9030 VoyagerYes
ValleyVA32812 BlackbirdYes
VA32811 PhantomYes

Hydra Star Hydraulic Brake Line Kit Parts Diagram

  • (A) 25' Long brake line - 3/16"
  • (B) 6' Long brake line - 3/16"
  • (C) 4-1/4' Long brake line - 3/16"
  • (D) 1-1/2' Long male/male flex line - 3/16"
  • (E) 3/16" Brass X-fitting
  • (F) 3/16" Brass T-fitting
  • (G) 3/16" Brass union


381-7067 Cargo Towing Solutions formerly Carlisle Hydra Star Electric-Over-Hydraulic (EOH) Brake Actuator

496-252 Hydra Star Hydraulic Brake Line Kit - Tandem Axle - 25' - 3/16" - Model BL-25T

496-82 Hydra Star Breakaway Battery Kit - 5 Amp/Hr - Model HBA-BA

Item # HBA16-252-82

Installation Details HBA16-252-82 Installation instructions



Customer Satisfaction Score:


Customer Reviews

Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi - HBA16-252-82

Average Customer Rating:  4.6 out of 5 stars   (20 Customer Reviews)

Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance.

by:

Was a great tease, received box 4 of 4 and had to wait until Monday for the rest to arrive, the boxes were a bit hammered, and when a caliper mount bolt fell out I was worried how many other bolts had gotten lost, but everything was there. Service was great, free shipping, these were heavy boxes, and they are tough to pack well so they don't pop open. Thanks to the order staff and especially Sammi G for getting my order straightened out from my miss ordered parts, will be ordering my trailer parts from them again!


Comments
This has been the best upgrade hands down that I could have done, and Im sure when it comes to stopping quickly, there is no better choice than a hydraulic electric disk brake system
Darrin G - 04/23/2019


by:

Little dissapointed to see corrosion/rust on some of the fittings after only three months. Why wouldn't all fittings be stainless steel for something made to go in water!?


Comments
You mentioned that the fittings were showing some signs of rust. The brake lines that we carry that are stainless steel typically will have fittings that are not and therefore can rust. I recommend looking at a brake line kit like part # 24TA-BLKIT
Kodiak Hydraulic Brake Line Kit - Tandem Axle - 24'
$142.27
which has brass fittings or you can also use a product like Never-Seez to protect the current fittings.
-- Etrailer Expert Jenny N - 06/16/2022


by:

The brakes work great once they start to apply. The problem with the electric over hydraulic system is they don't come on the minute you apply the brake pedal. It takes time for the electric pump to build up some pressure.


Comments
It should not take that long for your electric over hydraulic brakes to react. You will want to bleed your brakes again to make sure that there is no air in the system. Also, if you an OEM brake controller you will need to replace that with a brake controller that is designed to work with electric over hydraulic systems, like the Tekonsha Prodigy P3 Trailer Brake Controller - 1 to 4 Axles - Proportional Part # 90195
Tekonsha Prodigy P3 Trailer Brake Controller - 1 to 4 Axles - Proportional
$157.57
.
-- Etrailer Expert Thomas M - 01/26/2022


by:

Actuator has worked flawlessly for a year now on our 27 ft. travel trailer. Too bad I didn't get the correct sized brake line with the parts; had to wait for over a week for the replacement. And the break away pin that came with the kit broke while I tried pulling it out before I even installed it. Contacted etrailer and they said a new one would be sent to me. I'm still waiting after a year!




by:

This brake kit has held up very well! It came with plenty of adapters, tees, hoses, and pipe to make hydraulic brakes a reality on any two-axle trailer. I bought hoses and pipe for a third trailer and the brake actuator has no problem stopping my fully-loaded stacker trailer with three axles.




by:

I can't say enough good things about the staff at etrailer. They helped me pick out the correct items to install disc brakes on my boat trailer and the technical staff was extremely helpful in helping me better understand how to perform the installation. This was the first time I ever install a new brake system and their help enabled me to easily and successfully complete the installation. A+ for the product quality and for etrailer staff!




by:

hydrastar brake kit best thing you can install for safty on a trailer




by:

Photos attached




by:

Like the disc brake over the drums they work great. But they need to sell them as a kit for the different axle sizes instead of pieces. Other then that they are worth the money.




by:

Best upgrade I have purchased. Decreased stopping distance by 50%. Smooth stopping and immediate. No lag like electric




by:

Pat C was very helpful and patient. I received all my packages two days after ordering. Thanks for your great costumer service.




by:

Still one of the best trailer related purchases I ever made!!!




by:

Has been in use on the trailer for a year now and has performed as expected.




by:

Perfection


Comments
No issues at all . System work great and I like the conversion . Theses where actually the first set I installed here at my shop and have since done 3 more and soon to do another . I will continue to shop and purchase with etrailer
William - 05/07/2019


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See what our Experts say about this Hydrastar Brake Actuator

  • Electric Over Hydraulic Actuator Recommendation and Guide for Adding Them to Boat Trailer
    I attached two links down below the product links. They are guides for adding electric over hydraulic brake setups to a trailer like you mentioned. One covers drum brakes and the other disc. Putting brakes on one axle of a tandem trailer is a popular setup we see quite a bit. Normally for boat trailers this it would be the rear axle. We really like the Hydrastar actuators like the part # HBA-10-252-82 for drum brakes that comes with lines and a breakaway or the disc brake version # HBA16-252-8...
    view full answer...
  • Mounting Screws Keep Breaking off for HydraStar Electric Over Hydraulic Actuator Kit # HBA16-252-82
    Glad to hear that the HydraStar Electric Over Hydraulic Actuator Kit # HBA16-252-82 is working great for you! What is most likely happening is that you are over torquing the screws. If you get them too tight that will actually damage them so that they break as you described. I spoke with my contact at HydraStar who agreed that this would be the case and actually said that he has done the same thing at his shop.
    view full answer...
  • Electric Over Hydraulic Disc Brake Kit Recommendation for 2018 Keystone Montana
    The factory brake controller of your 2018 Ford F-350 is compatible with electric over hydraulic actuators so it will be fine. Now to convert the trailer from electric drum to disc will require the HydraStar kit part # HBA16-252-82 which comes with the brake lines and breakaway kit.
    view full answer...
    Image 1 for
  • Is HydraStar Electric Over Hydraulic Actuator Compatible With OEM Controller In 2021 Ram 2500?
    The HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi # HBA16-252-82 you were looking at is indeed compatible with the OEM trailer brake controller in your new 2021 Ram 2500. Typically the only OEM controllers that had issues were the older generations from roughly 2010-2015. I included a video of the # HBA16-252-82 for you to take a look at.
    view full answer...
  • Do I Need a New Breakaway Switch and a Separate Battery Pack for my Brake Controller?
    For your first question, I did confirm with Hydrastar that you can use your factory Jayco breakaway switch while using the Electric Over Hydraulic Actuator Kit for Disc Brakes # HBA16-252-82. For wiring your OEM switch, one of the wires will go to the battery and one of the wires will go to the yellow wire from the actuator. As far as the separate battery, the reason why you need a separate battery pack with the breakaway is because it is not recommended to have a battery dedicated only...
    view full answer...
  • Should Brake Controller Settings be Different Between Larger and Smaller Trailers
    Are you needing to add brakes to your Big Tex trailer, or are you looking to add another HydraStar EOH like part # HBA16-252-82 that you were looking at? Since the braking strength is determined by the electric brake controller in your tow vehicle, you will definitely want to use different settings for a smaller trailer. This is the case whether you are using an EOH actuator or standard electric brakes. If you can give me some more insight as to what you're needing from me I'd be more...
    view full answer...
  • Brake Actuator Kit Recommendation for 2010 Ranger Marine Trailer
    I am not able to look up what axle your trailer would have came with so I am not sure what parts you'd need but for right now I can help you pick out the best brake actuator with the HydraStar kit part # HBA16-252-82 which comes with also brake lines for a tandem trailer and all of the needed electrical components. Now everything else you'll need will be based on the axle capacity of your trailer and your wheel bolt pattern. If you can get me that info I can put together everything you'll...
    view full answer...
  • 2016 Chevy Factory Integrated Brake Controller Compatibility With Electric Over Hydraulic Actuators
    The factory brake controller in your 2016 Chevy 3500 is compatible with all of our Electric Over Hydraulic Actuators when you use the HydraStar Electric Over Hydraulic Actuator Adapter Module for Ford and Chevy Brake Controllers # HBA-CAM. This will work with any of our EOH actuators to ensure a good connection without error messages. My recommendation is to use the HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi # HBA16-252-82 or the Kit for Drum Brakes -...
    view full answer...
  • How to Add Disc Brakes to a 2018 Keystone Montana 3811MS
    In order to add disc brakes to your 2018 Keystone Montana 3811MS you are going to need a disc brake assembly, brake line kit, and electric over hydraulic actuator. Please also keep in mind that you will need a brake controller that is compatible with the electric over hydraulic actuator. If you do not know if your brake controller is compatible with an electric over hydraulic actuator you can find the compatibility chart listed on the product page for the electric over hydraulic actuator...
    view full answer...
  • Difference Between HydraStar Electric Over Hydraulic Brake Kits # CAR-HBA16-2 and # HBA16-252-82
    The hydraulic brake line kits between HydraStar EOH kits # CAR-HBA16-2 and # HBA16-252-82 are different. System # CAR-HBA16-2 includes: (1) 15' Long brake line (1) 6' Long brake line (2) 4-1/4 Long brake lines (4) 18" Male/male rubber flex lines (1) 3/16" Brass T-fitting (2) 3/16" Brass union fitting (1) 3/16 Brass X-fitting (8) 3/8"-24 Inverted flare nuts (4) 1/2" Nylon hose clamps (14) 3/16" Nylon hose clamps (18) Self-tapping screws System # HBA16-252-82 (1) 30' Long brake line - 1/4" (1)...
    view full answer...
  • Comparing the HydraStar Electric Over Hydraulic Actuator Kit HBA16-252-8 and CAR-HBA16-2
    The only difference between the HydraStar Electric Over Hydraulic Actuator Kit part # HBA16-252-82 and the HydraStar Electric Over Hydraulic Actuator Kit part # CAR-HBA16-2 is the length of the main line. The former comes with a 25' long main line and the latter a 15' long main line.
    view full answer...
  • Can Curt Echo Mobile Trailer Brake Controller be Used with Hydrastar Actuator
    Yes, the Curt Echo Mobile brake controller # C51180 is compatible with electric over hydraulic brake actuators like the HydraStar part # HBA16-252-82 you referenced so these two would work great together. The Hydrastar actuators are the most reliable and fastest reacting so they are what we recommend the highest.
    view full answer...
  • Best Electric Over Hydraulic Actuator Kit for Single Axle Trailer Recommendation
    The best electric over hydraulic actuator kit we offer that includes brake lines is the HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes # HBA16-252-82 which is designed for trailers that are single or tandem axle. There would just be a few lines and fittings you wouldn't need to use. We have found that the Hydrastar actuators are by far the most reliable and best performing is why we recommend them so highly.
    view full answer...
  • Is There a Wireless Brake Controller To Use With the HydraStar EOH Actuator
    For a wireless brake controller that will work with an electric over hydraulic actuator like the HydraStar Electric Over Hydraulic Actuator Kit part # HBA16-252-82, I recommend the Curt Echo Mobile Trailer Brake Controller part # C51180 which operates via your smartphone so you don't need to learn a bunch of codes to use it.
    view full answer...
  • Is HydraStar EOH System Compatible with OEM Brake Controller on 2017 GMC Sierra 3500
    The HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes # HBA16-252-82 is supposed to work directly with the OEM brake controller in your 2017 GMC Sierra 3500. With that being said, OEM controllers aren't the most reliable and they can be a little temperamental at times. If you happen to have issues with your OEM controller working with this system then you can use the Adapter Module # HBA-CAM and you should be just fine. The only other way around this would be to install an...
    view full answer...
  • Recommended Disc Brake Conversion Kit for 2021 Grand Design Momentum 351 5th Wheel Toy Hauler
    In order to convert a 2021 Grand Design Momentum 351 5th Wheel Toy Hauler from electric drum to hydraulic disc brakes you'll need a disc brake kit, brake line kit, and brake actuator. I recommend the Kodiak Disc Brakes part # KOD65FR (2) and Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes part # HBA16-252-82 which contains everything you need for the swap and it has 9/16" wheel studs. In regards to compatibility with a factory trailer brake controller, so long as your controller...
    view full answer...
  • Parts Needed to Add Electric Over Hydraulic Brakes to Trailer
    Actually your Tekonsha Voyager part # 39510 is not compatible with electric over hydraulic brakes. You would need to upgrade to a controller that is compatible like the Tekonsha P2 part # 90885. I attached a help article that covers everything on adding electric over hydraulic brakes to a trailer for you to check out but it looks like you are otherwise on the right track. The Hydrastar # HBA16 is the best all-around actuator as our installers like how quick it reacts to braking signal...
    view full answer...
  • Is Redarc Tow-Pro Elite Brake Controller Compatible with Hydrastar Electric Over Hydraulic Actuator
    The Redarc Tow-Pro Elite Trailer Brake Controller # RED44FR that you have on order is compatible with electric over hydraulic brake actuators like the Hydrastar systems you mentioned. Since you have disc brakes you'd want the part # HBA16 for just the actuator, part # HS381-9067 for if you need to add a 7-way and breakaway kit to the trailer. The # HBA16-252-82 you referenced includes brake lines as well which I don't believe you'd need since the trailer has disc brakes already.
    view full answer...
  • Parts Needed to Convert 10 Dexter Axles to Disc Electric Over Hydaulic
    We can definitely help, but can you get me the brand of your axles on your trailer and what year you think they were made? Looking for disc brakes or drum? With that info I can get you set up with everything you'd need for sure.
    view full answer...
  • Can My 2016 Ford F-150 Factory Brake Controller Actuate HydraStar Electric Over Hydraulic Brakes
    I spoke to HydraStar and the brake controller in your 2016 Ford F-150 will power their actuators perfectly fine, and without the need of any add-ons, like the Electric Over Hydraulic Actuator Adapter Module # HBA-CAM. The HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes # HBA16-252-82 will have 1/3rd of the parts needed, but you will still need rotors and calipers, as well as a new coupler to complete the set up. With you replacing a surge style actuator, I am assuming you...
    view full answer...
  • Recommended Electric Over Hydraulic System for Keystone Montana High Country 5th Wheel Trailer
    As long as your truck's controller has the electric over hydraulic actuator compatibility you won't need to change anything in your truck. If it doesn't there are many options that you can use as a replacement. I recommend the Prodigy P3 # 90195 if you need a replacement. For your Montana High Country 5th wheel trailer, the HydraStar Electric Over Hydraulic Actuator Kit for Drum Brakes - 1,000 psi # HBA-10-252-82 is my recommendation for you. This will give you what you need to your...
    view full answer...
  • Will Dexter Disc Brake Kit # K71-694-695-13 Work on Trailer with 7k Axles
    Yes, the Dexter Disc Brake Kit # K71-694-695-13 that you referenced is confirmed as a fit the 7k axles you have that use slipper springs. This comes with all of the needed bearings, races, and seals needed to install as well. Brake lines and actuators are sold separately so you'd need something like the HydraStar kit part # HBA16-252-82 which comes with the brake lines needed for a tandem axle trailer, wiring, the best actuator available, and a breakaway kit. I attached an install video...
    view full answer...
  • Parts Needed to Convert Drum Brakes of Grand Design Solitude 310GK to Disc
    Since we know you have Lippert 7k axles we know exactly what disc brake kit you'll need to convert your trailer from drum to disc. Best option is the Dacromet coated kit from Kodiak part # K2HR712D which is a direct fit for your 7k axles. Then for an actuator kit that includes brake lines for a tandem axle trailer the HydraStar kit part # HBA16-252-82 would be exactly what you need. It also comes with a breakaway kit and brake lines too. This actuator will work great with your Chevy integrated...
    view full answer...
  • Best Braking Setup to Replace Drum Brakes on 40 Foot Gooseneck Trailer 8k Drum Brakes
    Based on the dimensions and bolt pattern you listed the correct disc brake kit is the Dexter Kit part # K71-635-91. This matches the 4 bolt mounting bracket pattern you have, the bearings, and is an oil bath setup. This will bolt right up to what you have now and will give you much better braking performance. This is definitely your best option. Then for a kit that includes the best and most reliable actuator, the brake lines, and a breakaway kit you'd want the HydraStar kit part #...
    view full answer...


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