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Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes - OEM - 1,600 psi
Hydrastar

Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes - OEM - 1,600 psi

Part Number: HS481-8067
$1,171.84
Retail:$1,222.16
You Save: $50.32
Brake Actuator
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Anodized aluminum electric-hydraulic actuator with control adapter module (CAM) lets you use your Ford, Chevy, or GM factory brake controller to activate your trailer's hydraulic brakes. Includes rust-resistant marine-grade gasket and hardware. 1-800-940-8924 to order Hydrastar brake actuator part number HS481-8067 or order online at etrailer.com. Free expert support on all Hydrastar products. Great prices and Fastest Shipping for Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes - OEM - 1,600 psi. Brake Actuator reviews from real customers.
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  • Reviews (25)
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Hydrastar Brake Actuator - HS481-8067

Highlights

  • Proportional braking control: Matches vehicle's braking speed and power for smooth stops.
  • Marine-grade durability: Anodized aluminum and stainless steel components resist corrosion.
  • Plug-and-play installation: Easy connection with Ford, GM, and Dodge factory brake controllers.
  • Strong braking power: Delivers up to 1,600 psi, perfect for single to triple-axle trailers.
  • Efficient vented design: Releases pressure, moisture, and heat, preventing actuator overheating.
  • Precise electronic control: Fast response time ensures quick and reliable activation.

Features to know about

Fast and Reliable Braking Reaction: Proportional Pressure Valve

Forget about the sluggish response time typical of surge brake systems. The Hydrastar Vented Marine Electric Over Hydraulic Actuator is equipped with an electronic, proportional pressure valve, ensuring your trailer's brakes respond as soon as you hit the brake pedal in your tow vehicle. This rapid reaction provides smoother, safer braking experiences, perfect for those sharp braking scenarios on the road.

Tackle the Toughest Terrain: Marine-Grade, Corrosion-Resistant Build

Designed especially for the harsh marine environment, this actuator boasts an anodized aluminum structure that stands strong against corrosion. Ideal for boat trailers, its marine-grade gaskets and stainless steel hardware are built to last. Now, you can confidently navigate salty sea air or wet boat ramps without worry.

Seamless Integration and Installation: Plug and Play System

Simplify your life with an effortless setup! The Hydrastar system comes as a complete plug-and-play package. The included control adapter module ensures compatibility with Ford, Chevy, and GM factory brake controllers, making it straightforward and hassle-free to install. Forget the complex wiring - the system connects swiftly with your 7-way trailer connector, saving valuable time.

Enhanced Control on the Road: Manual Override Functionality

Why let your vehicle dictate when you can engage your trailer brakes? With this actuator, you have manual override at your fingertips, allowing you to activate trailer brakes independently of the tow vehicle. This is invaluable during precise maneuvers like reversing down a ramp or a tight spot.

Stay Cool Under Pressure: Vented End Plate for Safety

Long drives or scorching temperatures? Not an issue. The vented end plate on this actuator releases excess heat, pressure, and moisture, safeguarding the internal components. This feature ensures that you can mount the actuator in compartments that other systems might avoid due to overheating risks.

Adaptable to Multiple Trailer Types: Versatile Hydraulic and Wiring Compatibility

Whether you have a single, tandem, or triple-axle trailer with disc brakes, this actuator is your reliable partner on the road. Engineered to work with a range of hydraulic port sizes (3/16") and a simple four-wire setup including black for power and blue for brake control, adapting this actuator with your existing trailer setup is straightforward and effective.

Specs

Application

  • Application: single-, tandem-, or triple-axle trailers with disc brakes

Performance

  • Maximum output pressure: 1,600 psi
  • Power: 12V DC
  • Hydraulic port size: 3/16"

Dimensions

  • Dimensions: 11-3/4" long x 3" wide x 7-3/8" tall

Wire Configuration

  • Wire configuration:
    • Black: 12-volt power
    • Blue: brake controller
    • Yellow: breakaway
    • White: ground

Warranty

  • 2-Year limited warranty

Note

Do not power wash the Hydrastar actuator or take it through a commercial car wash. High-pressure water may damage the seals on the actuator.

481-8067 Cargo Towing Solutions (formerly Carlisle) Hydra Star Marine Grade Electric-Hydraulic (EOH) Actuator - 1600 psi - Model MHBA-16PP





Customer Satisfaction Score:

Ratings & Reviews

4.1

25 reviews
Anodized aluminum electric-hydraulic actuator with control adapter module (CAM) lets you use your Ford, Chevy, or GM factory brake controller to activate your trailer's hydraulic brakes. Includes rust-resistant marine-grade gasket and hardware.

by:

Trust the reviews on EOH conversion. Hands down the best upgrade I've made with this boat trailer. Can't comment on other brands but the Hydrastar has been flawless.
Easy upgrade to DIY -- took maybe half an afternoon.



by:

So far so good. i havent installed the system as of yet. But it seems very simple. All plug & play.

Greg profile picture

Greg

11/20/2025

Breaks have been working flawlessly. Such an easy install. Plug &amp play. Simply mount the components to the trailer and off you go!!



by:

Outstanding addition to my Reflection 5th wheel. Back from 7000 mile trip to Canada and no problems whatsoever. One panic stop and brakes were very effective. With over 80,000 on my trailer this is this first trip without some kind of brake issue: broken wire, needs adjustment, put together incorrectly at dealers, etc. I installed the unit myself. Relatively straight forward.

I did get confused on the wiring, could have been just me, but a separate wiring diagram for a 5th wheel might help. I didn't realize (and probably should have) that the emergency brake needs to get it's hot from the existing trailer battery and the main braking control has to get it's hot from the truck. All of this can be done in the pin box and is actually pretty straight forward.

Great product. Should have installed years ago.

William profile picture

William

11/10/2024

Hydrastar still working great.



by:

This unit is a perfect fit for my customer's trailer that has had issues with a different brand electro hydraulic actuator on it.



by:

I USED THE HYDRASTAR TO REPLACE A BRAKERITE 2 SYSTEM THAT WAS NOT SERVICABLE ANYMORE AND IT WAS A GREAT FIT , INSTALATION WENT SMOOTH .



by:

THIS IS A PLUG AND PLAY NO INSTRUCTIONS TO SHOW YOU HOW TO HOOK IT UP NOT SURE HOW THE 7 WAY HARNESS HOOKS UP IN THE VIDEO IT SAYS THERE IS INSTRUCTIONS ON HOW TO INSTALL NOT TRUE

Gwendolyn Y. profile picture
Etrailer Expert

Gwendolyn Y.

10/18/2024

Hey Richard. I did some digging and it looks like there is no proper instructions or information out there on these plug-in-play kits. I have linked the best information we have though. I hope it helps with the install!



by:

With the plug and play it makes it easier to work with thank you



by:

Well thought out. I had to modify a bit, but solid plug and play.



by:

Hi,
I am struggling with the Hydrostar
kit you reccomended. The trailer connection contains both the male plug i would expect to see on the product, but on the other end of that same cable is a female connector that I would expect to see on my truck. Then on that female end is a two wire connector that connects to the HBA-Cam. How do I integrate my lights into this connector and I am very confused as to why I have a single cable with a female and male trailer connection on it. The enclosed schematics do not clearly indicate how this connects. Most are very simple, but the 2 lead connector out of the HBA-Cam looks like it branches off of this female vehicle connector and where do I connect the lights.
Thanks for your help,
Rick

Nick S. profile picture
Etrailer Expert

Nick S.

9/15/2025

I am sorry to hear about the issues when trying to install this kit. I will have someone on our Customer Service team reach out and walk you through some tips to make the installation smoother.



by:

E trailer came through with limited quantities of eoh activator kits when no one else had them.
And a real person tracked my order and send me emails about status



by:

I previously had vacuum over hydraulic brakes but was not able to find controller parts to install on my truck to operate brakes. hopefully this will do the trick.



by:

Worth every single penny makes towing a boat Norma easy plug and play install



by:

Products are high quality
Prices are
reasonable
Costumer service is Excelent!
Cant get better than that!
Thank you etrailer!



by:

The cap to the brake fluid broke in shipping wondering if u can send a new one

Katrina D. profile picture

Katrina D.

4/12/2024

Yes, of course we can send you out a replacement. I am sorry this happened, let me get you over to customer service.



by:

Fast as always



by:

EXCELLENT service! Sales rep James is awesome. Ordered my part for an emergency repair and had it the next day! Definitely recommend for sales and service!



by:

Great communication and service!



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25
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See what our Experts say about this Hydrastar Brake Actuator

  • Differences Between the HydraStar Hydraulic Actuators for Disc Brakes
    The HydraStar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness item # HS381-9067 is designed to work with an aftermarket electric over hydraulic brake controller. The HydraStar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes - OEM item # HS481-8067 will allow you to use a OEM brake controller to operate the trailer brakes. If your vehicle has an aftermarket brake controller you will want item # HS381-9067. If you have a vehicle that came from the...
    view full answer...
  • How to Convert a Surge Brake Coupler to an Electric Over Hydraulic Braking System
    Hey Daniel. To convert your surge brake trailer over to electric over hydraulic system you'll need the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes item # HS481-8067. The Hydrastar item # HS481-8067 works with factory brake controllers. This kit is designed for disc brakes and includes an actuator, 7-way cable, compatible break-away kit, and a factory brake controller adapter. So long as you have a 7-way connector and a brake controller with a EOH setting...
    view full answer...
  • New Brakes for 3500lb Henschen Torsion Axle
    Henschen has been out of business for quite some time now but their 3,500 lb axles did use standard bearings/hubs for that capacity so you can use a hub like the part # 84656UC3-EZ which does have the 6 lug bolt pattern you are needing. Then for electric brake assemblies the part # 23-468-469 would be all that you'd need. This would be much easier than trying to convert to electric over hydraulic.
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  • How Can I Get More Durable, Effective Braking For My Enclosed Trailer?
    Hello Bob, thanks for reaching out. If you are unhappy with the performance of the drum brakes, adding disc brakes will be a way to get a more effective, durable braking system. In order to switch over you will need a disc brake kit, brake line kit, and hydraulic brake actuator. This can be either a surge brake actuator, or electric over hydraulic. Here is what I recommend: - Kodiak Disc Brakes - 10" Hub/Rotor - 5 on 4-1/2 - Dacromet/KodaGuard - 3,500 lbs - E-Z Lube # KOD59FR - Kodiak...
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  • Parts Needed to Add Disc Brakes to 2023 Grand Design 380FL
    Hey Dusty, we have all of the parts needed to convert an 8k trailer axle like your Grand Design to disc brakes but we don't have it as a single part number like we do with some of the other axle capacities. So the best actuator is the Hydrastar as we have found that they are by far the most reliable and quickest reacting. For that you'd want the Hydrastar kit part # HS481-8067 which also comes with the breakaway kit, battery and wiring needed. Then you'll need the brake line kit part #...
    view full answer...
  • Parts Needed to Convert Hydraulic Surge Brakes to Electric Over Hydraulic
    Hey Paul! You will need an EOH brake actuator, breakaway, and wiring to upgrade to EOH on your trailer. Hydrastar makes a kit that comes with everything you need so that would be the easiest way to do it. The # HS481-8065 is for drum brakes and the # HS481-8067 is for disc. You can either run bolts through your current surge brake actuator to permanently lock it out or replace it with a standard coupler like # DM15000-52.
    view full answer...
  • Will the Hydrastar Electric-Ver-Hydraulic Actuator Work with a Redarc Brake Controller?
    Hey Michael, thanks for reaching out! The Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes # HS481-8067 will absolutely work with a Redarc brake controller. You probably won't need to use the HBA-CAM adapter that comes in the kit, but it won't hurt to have it either. Which Redarc controller do you have?
    view full answer...
  • How To Install The Plug-And-Play Hydrastar Vented Marine Electric Over Hydraulic Actuator
    The Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes # HS481-8067 is designed to be completely plug-and-play so the female end of the 7-way would need to connect to the 7-way cable that's already installed on the trailer and the male end will connect to the truck's 7-way socket. Both the CAM and 7-way cable come with 4-pin connectors and will install in the following manner: Actuator - CAM - 7-way Cable. The breakaway battery has a 2-pin connector that will connect...
    view full answer...
    Image 1 for
  • Is a Hydrastar Electric Over Hydraulic Actuator Adapter Module Needed on a 2021 GMC Sierra 3500HD
    What we have found is the integrated trailer brake controllers on trucks can be very temperamental when used with electric over hydraulic brakes. I do recommend using a HydraStar Electric Over Hydraulic Actuator Adapter Module # HBA-CAM with your factory brake controller on your 2021 GMC Sierra 3500HD. This will prevent an issue from the start or developing over time since vehicles can now receive over the air updates that could cause an issue. If you are installing the electric over...
    view full answer...
  • What Are The Differences Between The HydraStar # HS381-9067 and HS481-8067?
    The HydraStar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness # HS381-9067 is designed to work with an aftermarket electric over hydraulic brake controller. This kit will require you to wire in the components using the wire connectors that are included with the kit. I recommend using this kit if your trailer doesn't already have a 7-way trailer connection as you will get the junction box that allows you to wire up the trailer correctly. The HydraStar Vented Marine...
    view full answer...
  • Recommended Disc Brake Conversion Parts For a 2019 Grand Design Reflection 337RLS 5TH Wheel Camper
    For your 2019 Grand Design Reflection 337RLS I recommend the Kodiak Disc Brake Kit # K2HR526D. This uses the same 6 on 5-1/2" bolt pattern for your current wheels and has a Dacromet coating to prevent corrosion. You will need 2 of these kits for both your axles along with 2 of the Bearing Kits # DBRKHW6EZ. I recommend using the Hydrastar Vented Marine Electric Over Hydraulic Actuator # HS481-8067 as it allows for a simpler plug and play installation of the components. Then you will be...
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  • Recommended Electric Over Hydraulic Conversion Kit for a Tandem Axle Boat Trailer w/ Disc Brakes
    To convert your tandem axle boat trailer to a electric over hydraulic braking system, I recommend the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes item # HS481-8067. This kit includes the required breakaway kit and the 7-way connector. It has 1,600 PSI capacity and is rated specifically for disc brakes. If you do not want the 7-Way you will want the Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes item # HBA16-252-82. I've attached an article...
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  • Parts Needed To Install Electric Over Hydraulic Disc Brakes On a 2021 Grand Design Imagine XLS 21BHE
    The Timbren Axle-Less Trailer Suspension System # ASR3500S06 is our only 3,500LB axle option for your 2021 Grand Design Imagine 21BHE XLS travel trailer. Otherwise you will have to order a custom axle as the only axles we have which have the same 86.5" hub face measurement as your current axles are 5,200LB and larger. The Kodiak Disc Brakes # KOD59FR will include new hub/rotors with all the bearings and grease seals for one axle along with the caliper and mounting brackets. It does include...
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    Image 1 for Image 2 for
  • Disc Brake Conversion Kit For a Tandem Axle Trailer With Dexter 7,000LB Torsion Axles
    Here is a list of all the parts you will need as we do not have a kit that contains everything you will need in one for converting your trailer to disc brakes. Kodiak Disc Brake Kit # K2HRCM1337-9DAC Qty 2 Inner Bearing # 25580 Qty 4 Outer Bearing # 02475 Qty 4 Grease Seals # RG06-090 Qty 2 Kodiak Synthetic Bearing Oil # XLPROLUBE Qty 4 Dexter 9/16" Trailer Wheel Lug Nut # STN569 Qty 32 Depending on your current brakes you will need some additional parts. If you currently have electric...
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  • Which EOH Actuator Kit Is Compatible With My OEM Brake Controller In My Ram?
    Similar to the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes # HS481-8067, what you'll need for your RAM with an OEM brake controller is the: -Hydrastar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness # HS381-9067. This kit contains Hydrastar marine electric-over-hydraulic actuator (Model MHBA-16), a breakaway system, 7-Way trailer connector, 7-Pole junction box, 6' Split wire loom, 4 mounting pads & mounting and wiring hardware.
    view full answer...
  • Does the Hydrastar Vented Marine Electric Over Hydraulic Actuator Come w/ a Break-Away Battery
    No, the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes # HS481-8067 does not come with a break-away battery. But, is compatible with any standard, 5-amp-hour-battery breakaway kit like the Bright Way Push-to-Test Trailer Breakaway Kit with 1-Amp Charger and 5 Ah Battery # 3802346.
    view full answer...
  • Can Electric Brakes Be Installed and Used on a Boat Trailer While It Is Submerged in Water?
    I do have a recommendation for you as electric brake assemblies should never be connected when submerged in water. Instead the best route to go would be to use an electric over hydraulic actuator such as the Hydrastar Drum # HS481-8065 or Disc # HS481-8067. These kits are specific to either drum or disc brakes and include weather tight connectors to keep out moisture. You will be able to pair these with your current hydraulic brakes, or if you can provide me with details on your current...
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  • Parts Needed To Replace Torsion Axles On Tandem Axle Boat Trailer With Leaf Spring Axles
    I recommend checking out the Timbren Silent Ride Suspension # TSR7000T04 for your 2016 EZ Loader trailer. This will allow you to bolt the suspension to the trailer rather than having to have frame hangers welded on. It also uses a rubber spring suspension system which is more progressive than steel and will help reduce bouncing much better. You will be able to attach 2 Straight Axles # 7359765-I or 4" Drop Axles # 7685269-I with idler hubs. I do recommend checking your local laws for trailer...
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  • Parts Needed to Convert Dexter 8k Trailer Axle to Electric Over Hydraulic Disc
    We have all of the parts needed to convert an 8k trailer axle to disc brakes but we don't have it as a single part number like we do with some of the other axle capacities. So the best actuator is the Hydrastar as we have found that they are by far the most reliable and quickest reacting. For that you'd want the Hydrastar kit part # HS481-8067 which also comes with the breakaway kit, battery and wiring needed. Then you'll need the brake line kit part # HS496-252. Then for the actual axle...
    view full answer...
  • Can The Surge Drum Brakes On a Boat Trailer Be Converted To Electric Over Hydraulic Disc Brakes?
    You may be able to convert your boat trailer from surge drum brakes to electric over hydraulic disc brakes. To verify this is possible I will need to know exactly what axles, hubs and surge coupler you have. This may require removing your current hubs to measure the spindles as well to ensure a disc brake kit like the Deemax # DE46YR will fit your spindle. If you can send me all the information above I can verify the best kit for your trailer. You will need to replace your surge coupler...
    view full answer...
  • Recommended Replacement Electric Over Hydraulic Actuator For Titan Grizz Actuator
    I find the Hydrastar Vented Marine Electric Over Hydraulic Actuator # HBA16 is a more reliable system than the Dexter BrakeRite Actuator # DX36XR. We have it available as a Plug and Play Kit # HS481-8067 much like the Dexter BrakeRite # T4813102 you found. The Hydrastar Kit # HS481-8067 does include a module which allows you to use it with most factory brake controllers.
    view full answer...
  • Will the HydraStar Electric Over Hydraulic Actuator HS481-8067 Work with F-150 Controller
    The HydraStar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes part # HS481-8067 has the factory brake controller adapter included so it will work with any integrated factory trailer brake controller like a 2018 Ford F-150 Raptor.
    view full answer...
  • Recommended Flexible Brake Hose Extension
    Welcome back! Yes, we do have brake line extensions that will work with your Hydrastar Hydraulic Actuator item # HS481-8067. There are a couple of different lengths depending on how long of an extension you need. Both of them have a male and female end. I have listed them below. 12" - Demco Flexible Brake Hose item # DM02032 18" - Demco Hydraulic Brake Hose with Fittings item # DM05982
    view full answer...
  • Are Electric Over Hydraulic Brakes Required To Have Trailer Brakes Work at Boat Ramp?
    You will need to use electric over hydraulic brakes to back down a boat ramp and still have the brakes apply. A Surge Actuator # DM72VR will not apply the brakes since the weight of the trailer is pulling the trailer back down the hill versus pushing into the tow vehicle. I do not recommend using electric only brakes since the electromagnet for the brakes will be submerged in water when launching or retrieving your boat. You will want to add either the Hydrastar kit for Drum # HS481-8065...
    view full answer...


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Info for this part was:

Employee Mike L
Expert Research:
Mike L
Employee Jameson C
Expert Research:
Jameson C
Employee Lindsey S
Edited by:
Lindsey S
Employee Jeff D
Installed by:
Jeff D
Employee Wilson B
Updated by:
Wilson B
Employee Manda E
Updated by:
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Employee Kristina F
Written by:
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