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Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes - OEM - 1,600 psi
Hydrastar

Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes - OEM - 1,600 psi

Part Number: HS481-8067
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$1,256.48
Retail:$1,299.99
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Brake Actuator
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Anodized aluminum electric-hydraulic actuator with control adapter module (CAM) lets you use your Ford, Chevy, or GM factory brake controller to activate your trailer's hydraulic brakes. Includes rust-resistant marine-grade gasket and hardware. 1-800-940-8924 to order Hydrastar brake actuator part number HS481-8067 or order online at etrailer.com. Free expert support on all Hydrastar products. Great prices and Fastest Shipping for Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes - OEM - 1,600 psi. Brake Actuator reviews from real customers.
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Hydrastar Brake Actuator - HS481-8067

  • Electric-Hydraulic Brake Actuator
  • Disc Brakes
  • Boat Trailer
  • Travel Trailer
  • Hydrastar

Anodized aluminum electric-hydraulic actuator with control adapter module (CAM) lets you use your Ford, Chevy, or GM factory brake controller to activate your trailer's hydraulic brakes. Includes rust-resistant marine-grade gasket and hardware.


Features:

  • Electric-over-hydraulic brake actuator activates your trailer's hydraulic brakes when you apply the brakes in your tow vehicle
    • Factory brake controller sends signal from tow vehicle to actuator when you apply the brakes in your tow vehicle
    • 7-Way trailer connector is needed to transmit signal from brake controller
  • Control adapter module (CAM) included for compatibility with your Ford, Dodge, or GM factory brake controller
    • Easy plug and play install - no hardwiring required
  • Improved functionality when compared with surge brake couplers
    • Faster response time - trailer brakes are triggered when you apply brakes in tow vehicle, as opposed to when trailer pushes against hitch ball
    • No need to manually lock out brakes when you back up
    • Trailer brakes can be intentionally activated when you reverse
    • Manual override on brake controller can be activated so you can engage the trailer brakes without having to apply your vehicle brakes
  • Vented end plate releases pressure, moisture, and heat in order to protect the internal components
    • Allows actuator to be mounted in places where most actuators would overheat
  • Electronic, proportional pressure valve ensures that braking is smooth and effective
  • Built-in bleeder screw lets you easily flush air out of the brake lines
  • Durable extruded aluminum provides superior corrosion resistance
    • Marine-grade gasket and stainless steel hardware make this ideal for marine use
  • Compatible with any standard, 5-amp-hour-battery breakaway kit
  • DOT compliant
  • Unit installs on trailer frame and connects to trailer's wiring and hydraulic brake lines (sold separately)
  • Made in the USA


Specs:

  • Application: single-, tandem-, or triple-axle trailers with disc brakes
  • Maximum output pressure: 1,600 psi
  • Power: 12V DC
  • Hydraulic port size: 3/16"
  • Dimensions: 11-3/4" long x 3" wide x 7-3/8" tall
  • Wire configuration:
    • Black: 12-volt power
    • Blue: brake controller
    • Yellow: breakaway
    • White: ground
  • Warranty:
    • Actuator: 2 years
    • Brakes and components: 1 year


Note: Do not power wash the Hydrastar actuator or take it through a commercial car wash. High-pressure water may damage the seals on the actuator.


The Hydrastar electric-over-hydraulic trailer brake actuator applies pressure to your trailer's hydraulic brake system in response to the electrical signals sent from your factory brake controller. As a result, your trailer's hydraulic brakes will be activated every time you apply the brakes in your vehicle or press the manual override on your controller.


Pair the Hydrastar electric-over-hydraulic actuator with your trailer's disc brakes to get the best possible braking setup. With disc brakes, you already have more consistent braking at higher speeds and a shorter stopping distance than you'd get with drum brakes. In addition to more reliable braking, you also have less cost to maintain the brakes as there are fewer moving parts. Combine these benefits with an electric brake controller and you'll get greater control over your already superior brakes, providing you with the best braking performance.


Hydrastar Electric-Over-Hydraulic Actuator vs. Standard Surge Brake Actuators

With the Hydrastar electric-over-hydraulic actuator, you can get all the benefits of towing with an electric brake controller while using hydraulic brakes. Because this actuator will activate according to the settings you have chosen for your factory brake controller, you will have more control over when and how your trailer brakes engage. Depending on the features of your brake controller, you may be able to control both the rate and intensity with which your trailer's brakes activate. You can also use the manual override on your brake controller, which allows you to engage the trailer brakes without having to apply the brakes in your vehicle. And perhaps most impressive, if you have a proportional brake controller, your brakes will be activated with an intensity that matches the braking speed and power of your rig.


This pump-and-motor-based system increases response time compared with traditional actuators because the trailer brakes are triggered when you apply the brakes in the tow vehicle, as opposed to when the trailer pushes against the hitch ball. This not only gives you faster, more efficient braking, but it also eliminates the pushing sensation that occurs in setups that use standard surge brake actuators.


Hydrastar actuators are also beneficial because, unlike standard surge couplers, they allow you to activate your brakes when reversing down an incline, such as a boat ramp. Having the ability to brake in reverse gives you more control and prevents wear on your tow vehicle.


Durable, Marine-Grade Construction

The Hydrastar Marine actuator is ideal for use on boat trailers. Just like other Hydrastar electric-over-hydraulic actuator models, this system is built of extruded anodized aluminum for superior corrosion resistance. The weathertight seals protect internal components from the elements. The Hydrastar Marine actuator also features marine-grade gaskets and stainless steel hardware that won't rust. These extra features make it perfect for marine applications.


This actuator also has a vented end plate that releases pressure, moisture, and heat to help prevent any internal damage. Unlike models that are unable to release heat and pressure, this vented actuator can be safely mounted inside of a compartment on your trailer. As a result, this actuator is great for gooseneck and fifth-wheel trailers where finding space on the tongue can be nearly impossible.



481-8067 Cargo Towing Solutions (formerly Carlisle) Hydra Star Marine Grade Electric-Hydraulic (EOH) Actuator - 1600 psi - Model MHBA-16PP




California residents: click here


Customer Satisfaction Score:

Ratings & Reviews

4.2

27 reviews
Anodized aluminum electric-hydraulic actuator with control adapter module (CAM) lets you use your Ford, Chevy, or GM factory brake controller to activate your trailer's hydraulic brakes. Includes rust-resistant marine-grade gasket and hardware.

by:

Works great. Pay attention to the connection style to the truck. My setup required zip tying excess cable to the trailer.



by:

Trust the reviews on EOH conversion. Hands down the best upgrade I've made with this boat trailer. Can't comment on other brands but the Hydrastar has been flawless.
Easy upgrade to DIY -- took maybe half an afternoon.



by:

So far so good. i havent installed the system as of yet. But it seems very simple. All plug & play.

Greg profile picture

Greg

11/20/2025

Breaks have been working flawlessly. Such an easy install. Plug &amp play. Simply mount the components to the trailer and off you go!!



by:

Outstanding addition to my Reflection 5th wheel. Back from 7000 mile trip to Canada and no problems whatsoever. One panic stop and brakes were very effective. With over 80,000 on my trailer this is this first trip without some kind of brake issue: broken wire, needs adjustment, put together incorrectly at dealers, etc. I installed the unit myself. Relatively straight forward.

I did get confused on the wiring, could have been just me, but a separate wiring diagram for a 5th wheel might help. I didn't realize (and probably should have) that the emergency brake needs to get it's hot from the existing trailer battery and the main braking control has to get it's hot from the truck. All of this can be done in the pin box and is actually pretty straight forward.

Great product. Should have installed years ago.

William profile picture

William

11/10/2024

Hydrastar still working great.



by:

This unit is a perfect fit for my customer's trailer that has had issues with a different brand electro hydraulic actuator on it.



by:

I USED THE HYDRASTAR TO REPLACE A BRAKERITE 2 SYSTEM THAT WAS NOT SERVICABLE ANYMORE AND IT WAS A GREAT FIT , INSTALATION WENT SMOOTH .



by:

With the plug and play it makes it easier to work with thank you



by:

THIS IS A PLUG AND PLAY NO INSTRUCTIONS TO SHOW YOU HOW TO HOOK IT UP NOT SURE HOW THE 7 WAY HARNESS HOOKS UP IN THE VIDEO IT SAYS THERE IS INSTRUCTIONS ON HOW TO INSTALL NOT TRUE

Gwendolyn Y. profile picture
Etrailer Expert

Gwendolyn Y.

10/18/2024

Hey Richard. I did some digging and it looks like there is no proper instructions or information out there on these plug-in-play kits. I have linked the best information we have though. I hope it helps with the install!



by:

Hi,
I am struggling with the Hydrostar
kit you reccomended. The trailer connection contains both the male plug i would expect to see on the product, but on the other end of that same cable is a female connector that I would expect to see on my truck. Then on that female end is a two wire connector that connects to the HBA-Cam. How do I integrate my lights into this connector and I am very confused as to why I have a single cable with a female and male trailer connection on it. The enclosed schematics do not clearly indicate how this connects. Most are very simple, but the 2 lead connector out of the HBA-Cam looks like it branches off of this female vehicle connector and where do I connect the lights.
Thanks for your help,
Rick

Nick S. profile picture

Nick S.

9/15/2025

I am sorry to hear about the issues when trying to install this kit. I will have someone on our Customer Service team reach out and walk you through some tips to make the installation smoother.



by:

Well thought out. I had to modify a bit, but solid plug and play.



by:

E trailer came through with limited quantities of eoh activator kits when no one else had them.
And a real person tracked my order and send me emails about status



by:

I previously had vacuum over hydraulic brakes but was not able to find controller parts to install on my truck to operate brakes. hopefully this will do the trick.



by:

Worth every single penny makes towing a boat Norma easy plug and play install



by:

Products are high quality
Prices are
reasonable
Costumer service is Excelent!
Cant get better than that!
Thank you etrailer!



by:

EXCELLENT service! Sales rep James is awesome. Ordered my part for an emergency repair and had it the next day! Definitely recommend for sales and service!



by:

The cap to the brake fluid broke in shipping wondering if u can send a new one

Katrina D. profile picture

Katrina D.

4/12/2024

Yes, of course we can send you out a replacement. I am sorry this happened, let me get you over to customer service.



by:

Fast as always



by:

Great communication and service!



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Show More Reviews

See what our Experts say about this Hydrastar Brake Actuator

  • How To Install The Plug-And-Play Hydrastar Vented Marine Electric Over Hydraulic Actuator
    The Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes # HS481-8067 is designed to be completely plug-and-play so the female end of the 7-way would need to connect to the 7-way cable that's already installed on the trailer and the male end will connect to the truck's 7-way socket. Both the CAM and 7-way cable come with 4-pin connectors and will install in the following manner: Actuator - CAM - 7-way Cable. The breakaway battery has a 2-pin connector that will connect...
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  • Differences Between the HydraStar Hydraulic Actuators for Disc Brakes
    The HydraStar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness item # HS381-9067 is designed to work with an aftermarket electric over hydraulic brake controller. The HydraStar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes - OEM item # HS481-8067 will allow you to use a OEM brake controller to operate the trailer brakes. If your vehicle has an aftermarket brake controller you will want item # HS381-9067. If you have a vehicle that came from the...
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  • How to Convert a Surge Brake Coupler to an Electric Over Hydraulic Braking System
    Hey Daniel. To convert your surge brake trailer over to electric over hydraulic system you'll need the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes item # HS481-8067. The Hydrastar item # HS481-8067 works with factory brake controllers. This kit is designed for disc brakes and includes an actuator, 7-way cable, compatible break-away kit, and a factory brake controller adapter. So long as you have a 7-way connector and a brake controller with a EOH setting...
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  • Is Hydrastar Actuator Correct Kit to Convert Boat Trailer to Electric Over Hydraulic
    Hey Robert, yes the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes # HS481-8067 that you referenced would be correct kit to use to convert your trailer over to electric over hydraulic. Does your boat trailer have disc brakes already? We really like the Hydrastar actuators as they are very reliable and are great performing.
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  • What is Best Electric Over Hydraulic Actuator for 2023 Mastercraft Boat Trailer
    Hey Matt, I would highly recommend the Hydrastar Marine electric over hydraulic actuator part # HS481-8067 for your boat trailer. We have found that the Hydrastar actuators are the most reliable and best performing so it's always what I recommend. This kit also comes with the other electric components needed to wire in the actuator as well as wire in a 7-way. What made you want to convert the trailer to EOH?
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  • New Brakes for 3500lb Henschen Torsion Axle
    Henschen has been out of business for quite some time now but their 3,500 lb axles did use standard bearings/hubs for that capacity so you can use a hub like the part # 84656UC3-EZ which does have the 6 lug bolt pattern you are needing. Then for electric brake assemblies the part # 23-468-469 would be all that you'd need. This would be much easier than trying to convert to electric over hydraulic.
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  • Parts Needed to Convert Hydraulic Surge Brakes to Electric Over Hydraulic
    Hey Paul! You will need an EOH brake actuator, breakaway, and wiring to upgrade to EOH on your trailer. Hydrastar makes a kit that comes with everything you need so that would be the easiest way to do it. The # HS481-8065 is for drum brakes and the # HS481-8067 is for disc. You can either run bolts through your current surge brake actuator to permanently lock it out or replace it with a standard coupler like # DM15000-52.
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  • How Can I Get More Durable, Effective Braking For My Enclosed Trailer?
    Hello Bob, thanks for reaching out. If you are unhappy with the performance of the drum brakes, adding disc brakes will be a way to get a more effective, durable braking system. In order to switch over you will need a disc brake kit, brake line kit, and hydraulic brake actuator. This can be either a surge brake actuator, or electric over hydraulic. Here is what I recommend: - Kodiak Disc Brakes - 10" Hub/Rotor - 5 on 4-1/2 - Dacromet/KodaGuard - 3,500 lbs - E-Z Lube # KOD59FR - Kodiak...
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  • Does Hydrastar Vented Marine Electric Over Hydraulic Actuator Work with GM OEM Brake Controller
    Hey James, The Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes # HS481-8067 does work with the integrated brake controller of your 2019 Silverado as-is and does not require any additional adapter as this comes with one designed to work with your GM controller. Is this for a boat trailer?
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  • Will the Hydrastar Electric-Ver-Hydraulic Actuator Work with a Redarc Brake Controller?
    Hey Michael, thanks for reaching out! The Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes # HS481-8067 will absolutely work with a Redarc brake controller. You probably won't need to use the HBA-CAM adapter that comes in the kit, but it won't hurt to have it either. Which Redarc controller do you have?
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  • Will Hydrastar Brake Actuator Work With 2011 Ford F-350 Factory Brake Controller
    Hey Brian! According to Hydrastar, their actuators are compatible with the 2011 Ford OEM brake controller. Although the # HBA-CAM is included with this kit # HS481-8067 you do not need to install it for the system to work properly. Are you switching from electric brakes to electric over hydraulic on your trailer?
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  • How To Connect Trailers 4-Way Flat To Hydrastar Electric Over Hydraulic Actuator # HS481-8067
    As your trailer has a 4-way you simply need an Adapter # PK12716 to connect to the Hydrastar Vented Marine Electric Over Hydraulic Actuator # HS481-8067. The actuator, breakaway battery and module will all plug into each other through the included connector on the 7-way harness. If you need help selecting the correct coupler to replace your surge coupler I would need to see what you have along with the weights for the trailer.
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  • Parts Needed to Add Disc Brakes to 2023 Grand Design 380FL
    Hey Dusty, we have all of the parts needed to convert an 8k trailer axle like your Grand Design to disc brakes but we don't have it as a single part number like we do with some of the other axle capacities. So the best actuator is the Hydrastar as we have found that they are by far the most reliable and quickest reacting. For that you'd want the Hydrastar kit part # HS481-8067 which also comes with the breakaway kit, battery and wiring needed. Then you'll need the brake line kit part #...
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  • Is a Hydrastar Electric Over Hydraulic Actuator Adapter Module Needed on a 2021 GMC Sierra 3500HD
    What we have found is the integrated trailer brake controllers on trucks can be very temperamental when used with electric over hydraulic brakes. I do recommend using a HydraStar Electric Over Hydraulic Actuator Adapter Module # HBA-CAM with your factory brake controller on your 2021 GMC Sierra 3500HD. This will prevent an issue from the start or developing over time since vehicles can now receive over the air updates that could cause an issue. If you are installing the electric over...
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  • What Are The Differences Between The HydraStar # HS381-9067 and HS481-8067?
    The HydraStar Marine Electric Over Hydraulic Actuator w/ Breakaway and 7-Way RV Harness # HS381-9067 is designed to work with an aftermarket electric over hydraulic brake controller. This kit will require you to wire in the components using the wire connectors that are included with the kit. I recommend using this kit if your trailer doesn't already have a 7-way trailer connection as you will get the junction box that allows you to wire up the trailer correctly. The HydraStar Vented Marine...
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  • Recommended Disc Brake Conversion Parts For a 2019 Grand Design Reflection 337RLS 5TH Wheel Camper
    For your 2019 Grand Design Reflection 337RLS I recommend the Kodiak Disc Brake Kit # K2HR526D. This uses the same 6 on 5-1/2" bolt pattern for your current wheels and has a Dacromet coating to prevent corrosion. You will need 2 of these kits for both your axles along with 2 of the Bearing Kits # DBRKHW6EZ. I recommend using the Hydrastar Vented Marine Electric Over Hydraulic Actuator # HS481-8067 as it allows for a simpler plug and play installation of the components. Then you will be...
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  • Disc Brake Conversion Kit For a Tandem Axle Trailer With Dexter 7,000LB Torsion Axles
    Here is a list of all the parts you will need as we do not have a kit that contains everything you will need in one for converting your trailer to disc brakes. Kodiak Disc Brake Kit # K2HRCM1337-9DAC Qty 2 Inner Bearing # 25580 Qty 4 Outer Bearing # 02475 Qty 4 Grease Seals # RG06-090 Qty 2 Kodiak Synthetic Bearing Oil # XLPROLUBE Qty 4 Dexter 9/16" Trailer Wheel Lug Nut # STN569 Qty 32 Depending on your current brakes you will need some additional parts. If you currently have electric...
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  • Recommended Electric Over Hydraulic Conversion Kit for a Tandem Axle Boat Trailer w/ Disc Brakes
    To convert your tandem axle boat trailer to a electric over hydraulic braking system, I recommend the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes item # HS481-8067. This kit includes the required breakaway kit and the 7-way connector. It has 1,600 PSI capacity and is rated specifically for disc brakes. If you do not want the 7-Way you will want the Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes item # HBA16-252-82. I've attached an article...
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  • Parts Needed To Install Electric Over Hydraulic Disc Brakes On a 2021 Grand Design Imagine XLS 21BHE
    The Timbren Axle-Less Trailer Suspension System # ASR3500S06 is our only 3,500LB axle option for your 2021 Grand Design Imagine 21BHE XLS travel trailer. Otherwise you will have to order a custom axle as the only axles we have which have the same 86.5" hub face measurement as your current axles are 5,200LB and larger. The Kodiak Disc Brakes # KOD59FR will include new hub/rotors with all the bearings and grease seals for one axle along with the caliper and mounting brackets. It does include...
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    Image 1 for Image 2 for
  • Can Electric Brakes Be Installed and Used on a Boat Trailer While It Is Submerged in Water?
    I do have a recommendation for you as electric brake assemblies should never be connected when submerged in water. Instead the best route to go would be to use an electric over hydraulic actuator such as the Hydrastar Drum # HS481-8065 or Disc # HS481-8067. These kits are specific to either drum or disc brakes and include weather tight connectors to keep out moisture. You will be able to pair these with your current hydraulic brakes, or if you can provide me with details on your current...
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  • Parts Needed to Convert Dexter 8k Trailer Axle to Electric Over Hydraulic Disc
    We have all of the parts needed to convert an 8k trailer axle to disc brakes but we don't have it as a single part number like we do with some of the other axle capacities. So the best actuator is the Hydrastar as we have found that they are by far the most reliable and quickest reacting. For that you'd want the Hydrastar kit part # HS481-8067 which also comes with the breakaway kit, battery and wiring needed. Then you'll need the brake line kit part # HS496-252. Then for the actual axle...
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  • Recommended Replacement Electric Over Hydraulic Actuator For Titan Grizz Actuator
    I find the Hydrastar Vented Marine Electric Over Hydraulic Actuator # HBA16 is a more reliable system than the Dexter BrakeRite Actuator # DX36XR. We have it available as a Plug and Play Kit # HS481-8067 much like the Dexter BrakeRite # T4813102 you found. The Hydrastar Kit # HS481-8067 does include a module which allows you to use it with most factory brake controllers.
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  • Recommended Electric Trailer Brakes For 6,000LB Boat Trailer Axle
    You can install electric brakes on a boat trailer but it is not recommended to use the electric brakes when they get submerged in the water. The Electric Trailer Brake Kit # AKEBRK-7-D has a Dacromet coating for superior corrosion resistance due to being submerged in water. If this is the route you choose you will need to ensure your hub is okay to use with electric brakes. Or we have the Galvanized Easy Grease Trailer Hub and Drum Assembly # AKHD-655-6-G-EZ-K. The best route would be...
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  • Recommended Flexible Brake Hose Extension
    Welcome back! Yes, we do have brake line extensions that will work with your Hydrastar Hydraulic Actuator item # HS481-8067. There are a couple of different lengths depending on how long of an extension you need. Both of them have a male and female end. I have listed them below. 12" - Demco Flexible Brake Hose item # DM02032 18" - Demco Hydraulic Brake Hose with Fittings item # DM05982
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Info for this part was:

Employee Mike L
Expert Research:
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Employee Lindsey S
Edited by:
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