The manual lockout on your Atwood 85778 surge brake coupler is there so that you can back up the trailer without the brakes locking up on you. Yes you can safely tow your trailer with the broken manual lockout, you just have to make sure you…
The Demco Hydraulic Trailer Brake Actuator part #DM72VR should be a direct replacement for the Atwood 61101 Brake Actuator that you have now. This newest updated it rated at 7K instead of 6K. This is a bolt on option that mounts on 3" centers.…
Hey Wendell! Thanks for getting back to me with all that information! I recommend the Kodiak Disc Brakes - 10" Hub/Rotor item #KOD67FR. These hubs have a corrosion-resistant Dacromet finish that stands up great in both freshwater or saltwater.…
Hey Marc, welcome back! We can definitely put together the parts you need for the disc brake kit you are looking for but we don't have anything that is a single part number like what you mentioned. So you'd need two of the part #DE68YR for…
Hey Daniel. To convert your surge brake trailer over to electric over hydraulic system you'll need the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes item #HS481-8067. The Hydrastar item #HS481-8067 works with factory…
Hey Robert, yes the Kodiak disc brake calipers part #KDBC225DAC that you referenced will replace the Tie Down calipers you have now 46304, they can be used as a left or right hand caliper and does come with ceramic brake pads. If you ever needed…
Since Atwood went out of business none of their actuator (or other product) replacement parts are available unfortunately, so your only real option to having a working actuator is to replace the entire unit. I am attaching a link to our selection of…
Hey Mike. The Deutsche Hydrapro Alpha G-1600 item #DH94FR and the DeeMaxx Alpha G1600 item #DE47SR have different fittings on them. The DeeMaxx actuator item #DE47SR has a brass fitting/valve that connects to the main brake line, whereas the Hydrapro…
For the absolutely best performance and reliability you can't beat the HydraStar electric over hydraulic actuators. We have found that they are the most reliable, react the fastest and just in general work the best. For just the actuator you…
That's a really good question, and there is a difference between the 7,500 lb Dexter DX7.5L A-60 actuators for disc brakes; the differences are both in what they fit, as well as their length. - 14" Long & Top-Mounted For 3" Wide…
For a Four Winns Boat Trailer with Titan Aero 6000 Surge Brake Actuator, I recommend replacement using the Titan Zinc-Plated, Leverlock Brake Actuator part #099-175-20 which is ready to go as is and will be a great fit. The reason I recommend…
Hello James, thanks for reaching out. Both the kits you mentioned, the Hydrastar #HYD22FR and #HYD42FR are complete conversion kits for standard 3,500 lb axles. The difference is the calipers included with each kit. The #HYD22FR has stainless steel…
The manual lockout on your Atwood 85778 surge brake coupler is there so that you can back up the trailer without the brakes locking up on you. Yes you can safely tow your trailer with the broken manual lockout, you just have to make sure you…
The Demco Hydraulic Trailer Brake Actuator part #DM72VR should be a direct replacement for the Atwood 61101 Brake Actuator that you have now. This newest updated it rated at 7K instead of 6K. This is a bolt on option that mounts on 3" centers.…
Hey Wendell! Thanks for getting back to me with all that information! I recommend the Kodiak Disc Brakes - 10" Hub/Rotor item #KOD67FR. These hubs have a corrosion-resistant Dacromet finish that stands up great in both freshwater or saltwater.…
Hey Marc, welcome back! We can definitely put together the parts you need for the disc brake kit you are looking for but we don't have anything that is a single part number like what you mentioned. So you'd need two of the part #DE68YR for…
Hey Daniel. To convert your surge brake trailer over to electric over hydraulic system you'll need the Hydrastar Vented Marine Electric Over Hydraulic Actuator for Disc Brakes item #HS481-8067. The Hydrastar item #HS481-8067 works with factory…
Hey Robert, yes the Kodiak disc brake calipers part #KDBC225DAC that you referenced will replace the Tie Down calipers you have now 46304, they can be used as a left or right hand caliper and does come with ceramic brake pads. If you ever needed…
Since Atwood went out of business none of their actuator (or other product) replacement parts are available unfortunately, so your only real option to having a working actuator is to replace the entire unit. I am attaching a link to our selection of…
Hey Mike. The Deutsche Hydrapro Alpha G-1600 item #DH94FR and the DeeMaxx Alpha G1600 item #DE47SR have different fittings on them. The DeeMaxx actuator item #DE47SR has a brass fitting/valve that connects to the main brake line, whereas the Hydrapro…
For the absolutely best performance and reliability you can't beat the HydraStar electric over hydraulic actuators. We have found that they are the most reliable, react the fastest and just in general work the best. For just the actuator you…
That's a really good question, and there is a difference between the 7,500 lb Dexter DX7.5L A-60 actuators for disc brakes; the differences are both in what they fit, as well as their length. - 14" Long & Top-Mounted For 3" Wide…
For a Four Winns Boat Trailer with Titan Aero 6000 Surge Brake Actuator, I recommend replacement using the Titan Zinc-Plated, Leverlock Brake Actuator part #099-175-20 which is ready to go as is and will be a great fit. The reason I recommend…
Hello James, thanks for reaching out. Both the kits you mentioned, the Hydrastar #HYD22FR and #HYD42FR are complete conversion kits for standard 3,500 lb axles. The difference is the calipers included with each kit. The #HYD22FR has stainless steel…
Brake Actuator: The Heart of Your Trailer's Braking System
Brake actuators are essential for converting your trailer's braking signals into hydraulic pressure, ensuring smooth and effective stopping power. Whether you're upgrading from drum to disc brakes or replacing an obsolete unit, choosing the right actuator can enhance your towing experience by providing reliable and responsive braking.
Consider the type of brakes (disc or drum) and the weight of your trailer. Ensure compatibility with your towing vehicle and check if any modifications are needed for installation. Some actuators, like the UFP-A60, are popular for replacing obsolete models and offer smooth installation.
Hydraulic actuators provide more consistent and powerful braking compared to surge systems. They eliminate the 'banging' effect during towing and offer better control, especially in emergency stops. This upgrade is ideal for those converting from drum to disc brakes.
Many enthusiasts find installing a brake actuator straightforward, especially with models designed for easy installation. However, if you're not comfortable with mechanical work, consulting a professional is advisable to ensure safety and proper function.
If the mounting holes don't align, you might need to make minor adjustments or use additional hardware. Some users have successfully modified their setups by shortening components or adding support bars. Always ensure any modifications maintain the integrity and safety of the braking system.
Wiring can vary by model, but typically involves connecting color-coded wires to your trailer's system. If you're unsure, consult the actuator's manual or seek advice from a professional. Proper wiring is crucial for the actuator's performance and safety.