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Brake Controller Installation: Starting from Scratch

Before Installation You Will Need:
Select your vehicle to confirm the Trailer Brake Controller fit
bc fitguide
Information About 7-Way and 6-Way Installation Kits The 7-way Trailer Connector Has a Total of Seven Wires:
  • Four of these wires need to be connected individually, and three lead to the 4-pole adapter.
  • The 4-pole adapter will plug into the vehicle's own 4-pole trailer connector, allowing for basic wiring functions without the hassle of splicing or cutting into your vehicle system.
  • The three basic wiring functions are for tail lights, stop lights and turn signals.
  • NOTE: This 4-pole installation is vehicle specific.
    • If your vehicle does not already have its own 4-pole trailer connector, use the Wiring Fitguide to find the harness recommended for your vehicle.
The Colors of the Remaining Four Wires:
  • The first wire (black) runs to the vehicle's battery to supply power to the trailer connector.
    • This wire is called the "12 volt hot lead."
  • The second wire (blue) runs to the brake controller to supply power to the trailer brakes.
    • This wire is called the "brake wire."
  • The third wire (white) gets grounded to the vehicle's frame.
    • This wire is called the "ground wire."
  • The fourth wire (yellow) hardwires to the vehicle's reverse lights.
    • This wire is included with 7-way connectors but not 6-way connectors and can be tied off if it is not going to be used.
The ETBC7 and ETBC6 Installation Kits:All the parts necessary to connect a brake controller to your vehicle are included
The 7-Way Installation Kit Parts
  • 7-way trailer connector, which includes a 4-pole adapter
  • The mounting bracket secures to the vehicle's bumper or other appropriate mounting location and harbors the trailer connector.
    • Mounting hardware, such as self-tapping screws, is included to mount the bracket to the vehicle and the trailer connector to the bracket.
  • The gray duplex cable houses two wires that will become the 12 volt hot lead and brake wire.
    • The duplex cable runs from the trailer connector to the front of the vehicle.
  • The black loom is a hard plastic tube that covers the 12 volt hot lead and brake wire connections at the trailer connector, protecting the connections and giving your installation a professional appearance.
  • Circuit breakers act as midway connections for the 12 volt hot lead and the brake controller power supply (introduced later) before they reach the vehicle's battery.
  • Butt connectors help to make connections between wires.
  • Ring terminals attach to the end of wires and hook around battery posts and circuit breakers.
  • Zip ties help to bind loose wires together and prevent them from interfering with vehicle components such as brake and gas pedals.
installation kit
Brake Controller Installations Steps
Installing and Wiring the 7-Way Trailer Connector
  • Find a suitable location to mount the 7-way connector.
    • A typical location is on the bottom of the bumper.
    • Using the self-tapping screws, secure the mounting bracket into the bumper and the trailer connector into the bracket.
  • Plug the 4-pole adapter coming out of the 7-way connector into the vehicle's 4-pole trailer connector.
  • Ground the 7-way connector by screwing the white wire into the frame of the vehicle.
  • Make a small cut in the rubber sheath of the duplex cable and slightly separate the two wires inside.
    • Use a butt connector to connect the black wire in the duplex cable to the 12 volt hot lead (black wire on the 7-way connector).
    • Then do the same for the white wire in the duplex cable and the brake wire (blue wire on the 7-way connector).
    • Next, route the duplex cable under the vehicle all the way up to the engine compartment under the hood, being careful to avoid hot areas or those that may pinch the cable.
    • Before you proceed further, the brake controller needs to be mounted.
      • We will return to the duplex cable shortly.
brake controller wiring
Mounting the Brake Controller
  • Choose an appropriate mounting location for the brake controller mounting bracket.
    • A typical location is the lower right side of the dash, which allows easy access to the brake controller in the event of an emergency braking situation.
  • Using the screws provided, install the mounting bracket into the dash.
    • Make sure you avoid drilling through components on the other side of the dash.
  • Secure the brake controller into the mounting bracket.
  • The four wires on the brake controller will be connected shortly.
mounting your bc
Wiring the 7-Way Trailer Connector and Brake Controller
  • Return to the duplex cable under the hood, where the brake wire (now white) needs to be separated from the 12 volt hot lead (black).
    • The 12 volt hot lead will stay under the hood, where it will be connected to the positive post of the battery via a 40-amp circuit breaker.
    • The brake wire will be routed through the firewall into the vehicle, where it will later be connected to the brake controller.
    • It is best to run the brake wire through an existing grommet or knockout in the firewall.
    • If none is found, a hole can be drilled.
    • Make sure both sides of the firewall are clear of obstruction before drilling.
  • Using a butt connector, connect the blue wire coming out of the brake controller to the brake wire (white wire of the duplex cable) that was routed through the firewall.
  • Find a safe location under the hood or on the firewall to mount two circuit breakers: one 20-amp (or 30-amp; see brake controller instructions) and one 40-amp.
    • After those are secured, route the 12 volt hot lead to the 40-amp breaker via ring terminals and then to the positive post on the battery.
  • The black wire coming out of the brake controller is the brake controller power supply.
    • Route this wire to a 20-amp (or 30-amp) breaker under the hood and then to the positive post on the battery.
    • There are now two wires connected to the positive post: the 12 volt hot lead and the brake controller power supply.
    • NOTE: There will be excess wire after the 12 volt hot lead or brake wire connections have been made.
      • If any brake controller wires are too short, use the excess wire from the 12 volt hot lead or brake wire to lengthen them as needed.
  • The white wire coming out of the brake controller is the ground wire.
    • Route this wire to the negative post on the battery.
    • It will be too short to reach the battery, so you will have to use excess wire from the 12 volt hot lead or brake wire to complete this connection.
  • Inside the cab, we only have one connection remaining.
    • Find the wires connected to the brake switch at the top of the brake pedal.
    • Using a circuit tester, find the wire carrying a signal when the brake pedal is engaged.
    • Use a quick splice to connect this wire to the red wire coming out of the brake controller.
  • With the brake controller mounted and connected, zip tie any loose, excess wires underneath the dash and under the vehicle.
    • DO NOT allow the wires to interfere with the brake and gas pedals, and keep them away from areas of excessive heat.
wiring bc 1
wiring bc 2
wiring bc 3
wiring bc 4
diagram
Updated by: Jacob J Last Updated on: 3/14/2023
Steve C. profile picture

Steve C.

12/19/2024

My factory brake controller on my 2023 Maverick exploded the knee airbag and broke the harness out of the back of the plug and the plastic coupler that goes inside The brake controller wires are now all loose without the harness connectorI don’t know Which of the four pens, the four wires connect to on The factory brake controller do you have a diagram of this or a 4 pin plug-in pigtail to replace the end of the harness to plug it back into my brake controller

JonG profile picture
Etrailer Expert

Jon G.

12/19/2024

@SteveC Oh my gosh, I hope everyone is okay! I tried checking in the online owner's manual for your 203 Maverick, but Ford didn't have that listed out, unfortunately. From here we still have a few options though; you can either try testing the wires yourself with a circuit tester, you can contact your local Ford dealer to see if they can help you out (even if it's looking at a Maverick they have on site), or you can ask a dealer or shop to fix it for you. If you're the handy type (which it sounds like you are) then testing the wires to see which one is constant 12V power, which only receives power when the pedal is pressed, which is ground, and then which one is output to the truck 7-Way. If you aren't as confident working on vehicles then I recommend reaching out to your local Ford dealer (preferably the one you bought the Maverick from) to get some help figuring out the correct wiring configuration. Good luck!
SteveC profile picture

Steve C.

12/19/2024

@JonG thanks John. I will try testing the wires out. Yes it’s been with the dealer for months. They repaired where I hit the deer about $15,000 damage, but this harness is not available. They said the whole harness had to be replaced under the dash only because the bracket on the end of the wiring harness to the switch was broken. I also. went to their service department and tried to get a wiring diagram. With no luck. The harness is about $800 on back order the whole time they said, it doesn’t look like it’s gonna be available anytime soon. If I could only find one the junkyard to get the plug off their harness and wired into mine. I was a little upset with them because my trucks being held hostage. I wanted to trade it in before the end of the year. thanks again for the reply
JonG profile picture
Etrailer Expert

Jon G.

12/19/2024

@SteveC I'm pretty sure I could hear my wallet whimpering while I was reading this and it didn't even happen to me - this sounds like a super frustrating situation...but I think I have an alternative solution you might be willing to check out. We have the Curt Echo In-Line Bluetooth Brake Controller # C79DR, which is a little different because the settings are chosen via an app, but it's actually turned out to be a really reliable controller since it retains the settings even if your phone is disconnected. The reason this one will work in your situation is because it tees in behind the 7-Way on your Maverick so the OEM harness in the cab doesn't even apply in this scenario. Just cap each of those wires off under your dash and you'll be able to use a brake controller again!
Eli G. profile picture

Eli G.

12/10/2024

Thank you for the article. Inherited wiring on my 08 Expedition XLT. They mixed 8AWG (single conductor) 10AWG (single conductor) and 16 AWG (stranded/multiple conductor). Can I replace everything back with 12 AWG and call it a day. Should I use all stranded or all solid wire. I am using uninsulated butt connectors and ring terminals then using shrink tube to seal them up.

KateF profile picture
Etrailer Expert

Kate F.

12/10/2024

@EliG Hello Eli, I am surprised that they used 16 AWG. Yes, you can replace it all with 12 AWG but I wouldn't go any lighter than that, we actually recommend going to a 10 AWG as it can handle circuits requiring 30-40 amps. Stranded wire is recommended for automotive applications due to its flexibility. If you decide to bump it up to a 10 AWG we have it available by the foot # 10-2-1, we also have a kit with 25 feet of 10 AWG that includes the circuit amps as well # 5506.
Dennis profile picture

Dennis

10/19/2024

Electric brakes on my trailer look up when backing up theres a purple wire for back up lights but were does it go on the trailer .it sends a signal to what?

RobinH profile picture
Etrailer Expert

Robin H.

10/20/2024

@Dennis there must be some kind of short since that is designed for hydraulic brakes. It sounds like power is transferring over from the reverse light circuit to the brake output circuit. Try checking your connections for corrosion first, then work your way back testing for power to find the short.
Adam profile picture

Adam

10/9/2024

If using a 40 amp circuit breaker would you need a wire gauge larger than 10 awg going from battery to trailer harness?

JamesonC profile picture
Etrailer Expert

Jameson C.

10/9/2024

@Adam Yes, that would be the correct gauge.
Adam profile picture

Adam

10/10/2024

@JamesonC Why do the instructions recommended a 40 amp breaker with 10 gauge wire
JamesonC profile picture
Etrailer Expert

Jameson C.

10/10/2024

@Adam actually I misread you initial comment. I thought you said "a larger gauge like 10 gauge" and not what you actually said of "larger gauge THAN 10 gauge". So 10 gauge will be fine for this application. In general the 12 volt accessory circuit is used for charging a battery on the trailer and the heavier gauge the better the charge it can pass through but if you were to go too thin normally it just means less of a charge gets to the battery.
Carey profile picture

Carey

9/13/2024

Hi! I'm going to have to run a universal stop light switch to use with my brake controller. Can I power both of them with the one black wire to the battery? I have the Roadmaster universal stop light switch. I want to use the inline fuse. So if I connect power from both devices on the other side of the fuse, will that work? Thank you!

KyleS profile picture

Kyle S.

9/13/2024

@Carey Thanks for the purchase of the Roadmaster Universal Stop Light Switch Kit # RM-751000, and the answer is yes, if you'd like you can connect power from both with the one black wire to the battery.
Carey profile picture

Carey

9/13/2024

@KyleS can I simply just connect all three wires together? I was thinking of just using a twist on wing connector.
KyleS profile picture

Kyle S.

9/13/2024

@Carey That would be fine yep.
See All (4) Replies to Carey ∨


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