Parts Needed To Add Electric Drum Brakes To A Pontoon Trailer
Updated 05/01/2024 | Published 04/22/2024 >
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Question:
We are considering adding brakes to our pontoon trailer so it is safer to pull with our SUV. It is single axle trailer that currently has no brakes. I am leaning towards electric brakes but would like a professional opinion. Please let me know what information you need from me. Thank you Jeremy
asked by: Jeremy P
Expert Reply:
Hey Jeremy,
Typically with boat trailers the manufacturer will install hydraulic surge brakes because you don't have to worry about the water damaging wires like you would with electric brakes. That being said, if you use a heat shrink butt connector # DW05745-10 you'll be able to protect your electrical connections and shouldn't have a problem.
To add brakes you'll need to check the axle/spindle to see if you have a brake mounting flange. If you don't then you'll have to buy new axles that do have them. Next you'll need to check your bearing and grease seals for part numbers or measure the spindle at points B, C, and D on the diagram to determine the inner diameters for each component. We'll also need to know the axle capacity and wheel bolt pattern. Once we have this info we can find the right brake assemblies and hub/drum assemblies to fit the spindle as well as the wheels.
From there you'll need a breakaway battery and switch like the Brightway # 3802336 and a brake controller in the SUV to activate the brakes. I can help find the right brake controller if you can tell me the year/make/model of the vehicle. You'll also need to install a junction box and 7-way # 277-000141. You also need some 10AWG wire # 10-1-1 to make your connection between the brake assemblies and junction box.
When launching or recovering the boat you'll want to disconnect the trailer connector from the tow vehicle just as an extra precaution to prevent any damage to the electrical components of the trailer.

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Jeremy P.
4/24/2024
Hi Kevin, The Axle has a 4-hole brake mounting flange on each end with a 2.8" bolt pattern. B= 1.72" C= 1.375" D= 1.06" The axle capacity is 3500 pounds. The wheel bolt pattern is 5 on 4.5". The SUV is a 2019 Subaru Ascent Touring. I was doing a bit of reading and if possible, I would like a controller with the ability to plug it in without splicing and one that has the ability to apply the trailer brakes manually from the driver's seat like in a pickup truck. Thank you Jeremy