bing tracking image
  1. Trailer Brakes
  2. Hydrastar
  3. Disc Brakes
  4. 3500 lbs Axle
  5. Hub and Rotor
  6. 14 Inch Wheel
  7. 15 Inch Wheel
  8. 16 Inch Wheel
  9. 16-1/2 Inch Wheel
Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K
etrailer Installation
We'll connect you with nearby partnered installers who know this exact setup.
Hydrastar

Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K

Part Number: HYD22FR
In Stock
$1,549.38
Retail:$1,692.38
You Save: $143.00
Trailer Brakes
zoom in icon
slider vertical icon
zoom out icon
Comment field cannot be left empty.
Name field cannot be left empty.
By submitting this form, you understand and agree to our Terms of Sale, Website Terms of Use and Privacy Policy.

Thank you! Your comment has been submitted successfully. You should be able to view your question/comment here within a few days.

Error submitting comment. Please try again momentarily.

Product Images

etrailer Installation
We'll connect you with nearby partnered installers who know this exact setup.
Get 4 rust-resistant hub-rotor assemblies - complete with stainless steel calipers and inner (L68149) and outer (L44649) bearings - and an electric-over-hydraulic actuator that works with your existing brake controller. Includes lines and fittings. Great Prices for the best trailer brakes from Hydrastar. Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K part number HYD22FR can be ordered online at etrailer.com or call 1-800-940-8924 for expert service.
  • All Info
  • Reviews (34)
  • Q & A (0)
  • Photos

Hydrastar Trailer Brakes - HYD22FR

Highlights

  • Stop Smoother and Faster: Disc brakes deliver consistent, even braking and shorter stopping distance than drum setups.
  • Ready to Mount: Complete kit includes hub-rotor assemblies, bearings, seals, calipers, actuator, and line kit for an all-in-one upgrade.
  • Built to Resist Rust: Stainless steel calipers and Dacromet-coated rotors hold up against corrosion in wet or humid conditions.
  • Easy Electric-Over-Hydraulic Control: Actuator ties into your existing brake controller for fast, proportional brake response.
  • Rated for 3,500-lb Axles: 10" rotors with 5 on 4-1/2" bolt pattern and 1/2" wheel studs handle typical tandem-axle loads.
  • Includes Complete Hardware: Mounting brackets, fittings, hose clamps, and self-tapping screws simplify installation.

Features to know about

Upgrade to Confident, Smooth Stopping: Electric-Over-Hydraulic Disc Brake Kit

If your old drum brakes are pulling or fading, this Hydrastar kit brings modern stopping power to your tandem-axle setup. The included electric-over-hydraulic actuator ties into your existing in-cab brake controller and delivers smooth, even braking with fast response time. At highway speeds it keeps stopping consistent and controlled, giving you shorter, more predictable stops when it matters most.

Built for Long-Term Reliability: Stainless Steel Calipers and Dacromet-Coated Components

Corrosion and rust are no match for the stainless steel calipers and Dacromet-coated hub-rotor assemblies in this kit. The rustproof calipers hold up to moisture and road grime, while the coated rotors resist wear over time. If you tow through different environments or deal with damp conditions, those stainless calipers are a big plus for keeping the braking system working smoothly season after season.

Complete Kit for a Straightforward Install: All Lines, Fittings, and Hardware Included

This kit arrives ready to bolt on with everything needed for a tandem-axle setup—four hub-and-rotor assemblies with inner (L68149) and outer (L44649) bearings, grease seals, stainless calipers, hydraulic brake lines, brass fittings, nylon hose clamps, and self-tapping screws. The actuator mounts to the trailer frame and connects to the wiring you already have. With 5 on 4-1/2" rotors, 1/2" studs, and 3,500 lb axle capacity, it’s designed as a true all-in-one upgrade.

Consistent Braking with Less Maintenance: Simple Disc Design

Disc brakes have only one moving part per caliper—so there’s less to maintain or replace compared to drums. When you step on the pedal, the actuator applies steady hydraulic pressure for predictable braking on every wheel. That means fewer adjustments over time and more confidence every time you tow.

Backed by Solid Coverage: 2-Year Actuator Warranty and 1-Year Brake Component Warranty

The actuator carries a 2-year warranty, while the brakes and components are covered for one year. It’s a dependable setup built to deliver reliable performance mile after mile without constant upkeep or guesswork.

Specs

Weight and Capacity

  • Axle capacity: 3,500 lbs

Dimensions

  • Rotor diameter: 10"

Bolt Pattern

  • Bolt pattern: 5 on 4-1/2"
  • Wheel stud diameter: 1/2"

Actuator PSI

  • 1,600 PSI

Warranty

  • Actuator: 2 years
  • Brakes and components: 1 year

Bearings, Race, and Seal Information

  • Inner bearing: L68149
  • Outer bearing: L44649
  • Inner race: L68111
  • Outer race: L44610
  • Grease seal inner diameter: 1.719"
  • Grease seal outer diameter: 2.565"

E3K-T1SSC Hydra Star Disc Brake Kit with Electric-Over-Hydraulic Actuator for Double Axle Trailers - 10" Diameter Rotor - Stainless Steel Calipers - 3,500-lb Rating





Customer Satisfaction Score:

Ratings & Reviews

4.6

34 reviews
Review sort icon
Get 4 rust-resistant hub-rotor assemblies - complete with stainless steel calipers and inner (L68149) and outer (L44649) bearings - and an electric-over-hydraulic actuator that works with your existing brake controller. Includes lines and fittings.

by:



by:



by:



by:



by:



by:

Great setup. Really improved the stopping power of my 36' fifth wheel. Just completed a coast to coast trip. The extra stopping power provided additional safety and peace of mind.



by:

It's been working great for the past year. Wish I had the money to put on all of my trailers.



by:

The quality of the product was good. Everything went together and function as intended. Thanks



by:

Installed fairly easily, works great. Stops much faster than the old drum brakes.



by:

Parts were shipped and received quickly, everything mounted up right and all the hardware needed was included.



by:

Thanks for quickly resolving the shipping problem!!



by:

Nice quality, fast shipment, and fairly easy installation. The brake line from the actuator to the first axle is quite long. I will go back with a custom line in the future, for now just coiled it up. William S was extremely helpful with my order.



by:

Overall a great kit. Only wish would be to use rubber lined SS adel clamps instead of the supplied plastic ones



by:

The items seen good quality but the problem is with Hydrastar as a company, calling out customer service, packaging and shipping departments. If it wasn't for great effort from Fred at etrailer I don't thinkl I would try working with this brand again. The packaging was so bad that the rotors ate themselves up. The studs on one rotor scared the other inside the area where the dust cap sits also ruining several studs. The exterior box was in great shape. It was all on Hydrastar. After a week of waiting Fred finally reached someone. I finally received the replacements with the same subpar boxing as before. This time with only minor scratches. Install went well until we opened the actuator box and found a smashed cap. After another two weeks we finished this two month process with success. Don't try this during camping season and not without etrailers help.



by:

Products just arrived yesterday, even though i requested packaging to be better (saw poor review comments on this before hand), it arrived in 2 large boxes that were battered to hell and opened up with contents exposed. Much to my surprise, it appears all parts are present and undamaged, going to install over weekend and will follow up with after install evaluation.



by:

Prices, promptness of shipping and delivery, and customer service is the best I have ever done business with.



by:

looks great,not done yet.



by:

Lauren is the best.



by:

Great product...fast shipping



by:

The manual is pretty bad, mostly because of the wiring diagram. FORTUNATELY, the assistance from etrailer and all the install videos are very helpful!
BUT, there is a need for some videos on installing all of this on a Travel Trailer. Mine is big and heavy, hence needing this kit to start with. Wiring the actuator has been a headache and a challenge because of bad diagrams, manuals and the unique layout of a Travel Trailer vs 5th wheel. The brake parts came in good shape and are of good quality. Yes, the brake parts are hefty and need better packaging from the manufacturer. Fortunately, all arrived successfully in the end.



by:



by:



by:



by:



by:


25
25

See what our Experts say about this Hydrastar Trailer Brakes

  • Parts Needed to Convert Outdoors RV 19MKS to Disc Brake
    Hey Bruce, since the Dexter 4,000 lb axles use the same components as 3,500 lb axles what you'd need to convert the axle to disc would be the disc brake kit part # HYD22FR which comes with the needed disc brake components, brake lines, and the best actuator that is the most reliable and quickest reacting. Are you just wanting more powerful brakes?
    view full answer...
  • Recommended Disc Brakes for a Dexter 4,400 lbs Axle
    Hey Randy, thanks for the information. Do your 2021 Keystone Passport wheels have a 5 on 4-1/2" lug nut pattern or a 6 on 5-1/2 lug nut pattern? You can add this information, along with any other questions you have, where it says Add Comment. The Dexter 4,400 lbs axles use the same hubs as 3,500 lbs axles, which have item # L68149 inner and item # L44649 outer bearings. The issue with the DeeMaxx Disc Brake Hubs item # DE89YR are you have to jump down to 3,500 lbs setups which only...
    view full answer...
  • 2024 Forest River Wildwood X-Lite 273QBXL
    Hey Michael! The Roadmaster Comfort Ride Leaf Spring Suspension Kit # RM82MR will fit your Wildwood X-Lite with underslung axles. We have confirmed this with Roadmaster. Most travel trailers and 5th wheels have overslung axles which is why you don't see any examples in our pictures or videos. I did see you went ahead and picked up the MORryde ALLTREK 4000 # MR89DR. You can still add the Roadmaster Comfort Ride Shock Absorbers # RM-2450 to go with the upgraded equalizer. It won't be quite...
    view full answer...
  • Marine Rated Hydrastar Disc Brake Kit for Tandem Axle 3,500 lb Axle
    Hey Kellon, we can help you piece together a kit like the part # HYD22FR that includes the marine grade actuator but as a complete kit we don't have one with it. So the first thing you'll need is a marine grade actuator which we have with the part # HS381-9067, then you'll want the 3,500 lb disc brake components # DX35ER that you referenced and the tandem axle brake line kit part # HS496-252 and you'd have everything you need.
    view full answer...
  • Recommended Circuit Breaker for Installing a Hydrastar Electric Over Hydraulic Actuator
    Hey Howard welcome back. Here are the parts you'll need and how to wire it up. Since your 12 volt accessory circuit is only rated for 20 amps you are going to want to run a 10 gauge wire like item # 10-1-1 (sold by the foot) from the positive battery post through a 40 amp circuit breaker like item # 9510 to the 12 volt accessory circuit so that you would have a circuit rated high enough for the item # HBA16. I have linked a schematic below that will show you how to wire up the Hydrastar...
    view full answer...
  • Comparing DeeMax and Hydrastar Disc Brake Kits
    Hey Tim, Deemaxx and Hydrastar are both really nice higher end brands in terms of quality. Both the # HYD22FR and the # DE84FR would work really well for you. That said the DeeMaxx brand is like the most premium and the price tag matches. Hydrastar is for the guy who basically wants the best but doesn't really want to pay for the best... So if it were me and it was my money I would go with the Hydrastar kit part # HYD22FR all day. The actuator that comes with it has a great reputation...
    view full answer...
  • What Is The Difference Between Hydrastar Kits HYD22FR And HYD42FR?
    Hello James, thanks for reaching out. Both the kits you mentioned, the Hydrastar # HYD22FR and # HYD42FR are complete conversion kits for standard 3,500 lb axles. The difference is the calipers included with each kit. The # HYD22FR has stainless steel calipers, while the # HYD42FR comes with Dacromet coated calipers. Aside from that both kits come with everything you need to convert to EOH disc brakes. You will just need to make sure your tow vehicle is equipped with a brake controller...
    view full answer...
  • What Is The Difference Between Parts HYD22FR And HYD42FR?
    Hey Tobias, The only difference between the two brake kits is that the # KYD22FR has stainless steel calipers. Otherwise the kits are the same kit. Stainless steel calipers are going to be better for corrosion and resisting rust than the dacromet coated calipers on the # KYD42FR kit. They are both the same exact brakes and capacities, I recommend if you find yourself towing frequently through different environments and moisture to go with the # KYD22FR that has the stainless steel calipers....
    view full answer...
  • Are Bearings and Grease Seal Standard on 3,500 lb Axles on 2005 Wells Cargo Landscape Trailer
    Hey David! 99% of the time 3,500 lb axles use the standard bearing and grease seal combination. However, it wouldn't hurt to check just to be sure. If you check your axle tag you will find the manufacturer along with the serial number which can be used to identify the bearings. You could also pull the hubs off and check for part numbers/measure the inner diameter of the bearings. More than likely the Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers # HYD22FR will fit but,...
    view full answer...
  • Will Hydrastar Disc Brakes Fit 2017 Forest River With 3,500 lb Lippert Axles
    Hi Kirk; the Hydrastar Disc Brake Kit # HYD34VR will fit idler hubs with a 5 on 4-1/2 bolt pattern. I'm guessing you already have electric brakes on your trailer so you have hub and drum assemblies on their now. Instead of picking up separate idler hubs to make this kit work I recommend getting the Hydrastar Disc Brake Kit # HYD22FR. This includes hub-and-rotor assemblies that are one piece so separate hubs are not required. For a brake controller I recommend the Redarc Tow-Pro Liberty...
    view full answer...
  • Upgrading From Electric Brakes on 16' Enclosed Trailer
    Hey Jerry! You can definitely upgrade the brakes on your enclosed trailer. The best option would be to switch to an electric over hydraulic setup. It looks like you ordered some 3,500 lb electric brakes a while ago, do you have a 3,500 lb axle? Assuming this is for the same trailer, you can use one of the following to upgrade based on single or tandem axle: -Hydrastar Disc Brake Kit w/ Actuator for Single Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K # HYD82FR -Hydrastar Disc Brake Kit...
    view full answer...
  • Parts Needed to Convert 2021-ish Trail Runner 21JM to Electric Over Hydraulic Disc Brakes
    Hey Mike, this is a really great question but it looks like you actually already ordered the Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers # HYD22FR already just the other day. The great news is this is the correct kit you would need so you are already set with getting the right parts needed to convert your trailer to disc brakes and you will be really happy with this upgrade. The braking performance and power will be so much better than what you have now and it will be...
    view full answer...


Info for this part was:

Employee Jeff D
Installed by:
Jeff D
Employee Jameson C
Expert Research:
Jameson C
Employee Wilson B
Updated by:
Wilson B
Employee Jeremy F
Written by:
Jeremy F

At etrailer we provide the best information available about the products we sell. We take the quality of our information seriously so that you can get the right part the first time.