Surge Brakes for Demco KK260 Tow Dolly

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Question:

I have a demco kk260 currently has no brakes. Do you offer a surge brake kit that will bolt to this flange pattern ?

asked by: George M

0

Expert Reply:

Hey George!

I do have brakes made specifically for your Demco KK260 Kar Kaddy! Demco Hydraulic Drum Brake - Single Servo - Galvanized - 10" - LH - Self-Adjusting - 3,500 lbs # DMSB24429M and Demco Hydraulic Drum Brake - Single Servo - Galvanized - 10" - RH - Self-Adjusting - 3,500 lbs # DMSB24428M will fit directly onto your tow dolly and they're made by Demco to work with a surge brake actuator.

I was able to find other replacement parts for your KK260 dolly. What other parts or maintenance are you needing for it? What kind of vehicle are you towing with that dolly?

expert reply by: Jerry B

0

George M.

7/9/2026

Hi yes I would be needing a surge coupler as well and the damper piston for the steering. I could not find a model number On this and am trying to confirm I have the right model number, think there is a measurement I can take in regards to outside width of wheels

Jerry B.

7/9/2026

@GeorgeM The manual specifies that the Kar Kaddy KK260 used a DA66 actuator, but since that's now discontinued, you can go with any surge brake actuator with a 2" ball, just make sure it's adequately rated. I recommend going with Demco Hydraulic Brake Actuator - Drum - Zinc - 2" Ball - 7,000 lbs # DM72VR. This will be the easiest actuator to latch and unlatch with your hitch ball and the 7,000lbs capacity will be more than enough for most vehicles, unless you're carry a massive tank of a car. The replacement damper for the DA66 is Demco Replacement Shock Dampener for DA66 and DA66L Hydraulic Actuators # DM05692. For brake drums, you need a 10" drum, but you'll need to confirm your bolt pattern to ensure that it will match your wheel. I've attached a link below to show you how to measure if you need help. More than likely, you have a 5-on-4-1/2" bolt pattern, but you need to measure to make sure. If that's correct, you can go with our Easy Grease Trailer Hub and Drum Assembly for 3.5K Axles - 10" - 5 on 4-1/2 - Pre-Greased # AKHD-545-35-EZ-K and that will be a perfect match to your brakes.

George

7/9/2026

@JerryB Thanks so much for all that info, this weekend I’ll measure the backing plate bolt pattern and will start ordering. I’ll ask one more thing however as far as brake lines ,,,,,size and thread on the wheel cylinders thanks, the actuator should be fine indeed I’ll either be towing a 2011 Volvo c-70 But most likely a 2024 Nissan Altima

Jerry B.

7/10/2026

@George The size of those cars is perfect! You won't have any trouble setting them up on your Kar Kaddy. The brake lines and connections that you need are all included in the Kodiak Hydraulic Brake Line Kit - Single Axle - 18' # 18SI-BLKIT. The fittings are 3/16" fittings and the thread size is 3/8"-24.

Answer 1

Michael, to add brakes to your Demco Kar Kaddy 3, you can use the Kodiak Disc Brake Kit #K2R35D. This will allow you to slide the rotor over the existing idler hub, and the brackets for the caliper will bolt to the brake mounting flange. You will…

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Answer 2

Hello Jason, thanks for reaching out. All of the 3.5K electric brake assemblies we offer use the standard bolt spacing which is 2-7/8" apart on center. The dimensions of the brake mounting flange from bolt hole to bolt hole is an industry…

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Answer 3

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Answer 4

Hi Mike! I assume yours is an older one? The new Kar Kaddy SS comes with disc brakes, which is why I ask. Anyway, the etrailer Hydraulic Trailer Brake - Uni-Servo - 10" - Right Hand - 3,500 lbs #AKUBRK-35R (and left hand #AKUBRK-35L) follows the…

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Answer 5

Welding a mounting flange, possible item #4-35, is a very precise installation. The flanges need to be installed square and concentric to the hub and drum assembly and each other. If the flange is installed incorrectly rapid brake lining wear,…

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Answer 6

The Roadmaster Tow Dolly electric brakes, like those on the Tow Dolly #RM-2050-1, are standard manual adjust electric drum brakes. You can use a brake adjustment spoon like #W80630 to adjust the brakes out so that there is just a slight but constant…

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Answer 7

Hey Ed. There's no exact measurements. You'll need to mock your axle and brakes up to find the right location for mounting the Brake Mounting Flange for 1-3/4" Round Trailer Axles item #4-34. Do you already have your brake assemblies and…

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Answer 8

In order to determine the torque rating for the lug nuts on your trailer you will need to know check out the chart I attached that shows all of the torque specs for all the trailer lugs available based on stud size, wheel material and wheel size.

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Answer 9

The #84 spindle is just a common way to identify the spindle dimensions typically used for 3,500 lb axles. So instead of listing out the parts, people can just say they have #84 spindles and it's easier to know what fits it. The CE Smith Trailer…

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Answer 10

It sounds like you are speaking of the wires for the brake magnets. If this is correct, you will need to connect one of the wires to the brake controller output wire on your trailer connector and the other wire will need to be grounded to a clean…

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Answer 11

Hey George! I do have brakes made specifically for your Demco KK260 Kar Kaddy! Demco Hydraulic Drum Brake - Single Servo - Galvanized - 10" - LH - Self-Adjusting - 3,500 lbs #DMSB24429M and Demco Hydraulic Drum Brake - Single Servo - Galvanized…

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Answer 12

Even though I cannot comment specifically on the grease you used because I am not familiar with it, I can tell you the best grease for trailer bearings is a a grease with a rating of GC-LB, which just means it is made to withstand very high…

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Surge Brakes for Demco KK260 Tow Dolly

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