Bevel Gear Replacement For Happijac Truck Camper Jack System # LC736514 # LC736515

Question

Question:

can you describe how to take the jack apart for replacing the bevel gears? Perhaps with a video.

asked by: Jose G

0

Expert Reply:

I've attached instructions to this question to give you a getter look at replacing the Bevel Gears # LC182851 in your HappiJac # LC736514 # LC736515. Unfortunately, I do not have a video for you but the instructions do provide good pictures.

First remove your motor using the two bolts (if you have a motor on your jack). Then take a flathead screwdriver to the top of the jack to pry out the cam lever and hinge the button from the sides of the motor cam. Grab the loose part with needle nose pliers.

Use the screwdriver again to pop off the e-ring clip from the end of the docket shaft and pull the crank socket from the tube along with the vertical bevel gear. After this you can then grab the horizontal bevel gear too. Then take the drift pin from the drive shaft. Then you can completely remove the outer tube off the inner tube. Remove the washer and nylon bushing from the outer tube. Now, you're ready to install the new gears.

This is basically the same steps we just went over, but in reverse. Check out the instructions to see all the steps in more detail!

expert reply by: Adam E

0

Answer 1

What specifically are you looking for? The most commonly replaced component for a trailer jack is the bevel gears which the Replacement Bevel Gears #LC182851 you referenced are correct for that.

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Answer 2

I took a look in the owner's manual for the HappiJac Camper Jack 4600 and found the following under maintenance which I have attached for you below. Therefore, no, it's not advised to completely disassemble the jack to service the screw per…

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Answer 3

Yes, for your older Happijac square tube jacks the bevel gear set part #LC182851 is what you'll need. The install is pretty easy. It's basically just a matter of taking the jack apart and reinstalling it the same way you took it apart.

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Answer 4

The Replacement Bevel Gears for HappiJac Truck Camper Jack Systems #LC182851 are the correct gears for your 4600 jacks. However, we unfortunately do not have any pictures or videos of the steps to replace the gears. I will go over how to do this the…

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Answer 5

Yes, Replacement Cap Kit for HappiJac Manual Truck Camper Jacks #LC183332 is the correct kit. This is for your Replacement Jack #LC736514 (4220) or the complete setup HappiJac Manual Truck Camper Jack System - 34-1/2" Lift - 8,800 lbs…

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Answer 6

To access the gears inside of the heavy-duty Bulldog jacks, like part #BD182415, you simply remove the screws that are holding on the plate covering the top of the jack. Once that plate is removed, the gears, pins and handle should be exposed. We…

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Answer 7

To access the gears inside of the heavy-duty Bulldog jacks, like part #BD182415 to install the #BD500250 you simply remove the screws that are holding on the plate covering the top of the jack. Once that plate is removed, the gears, pins and handle…

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Answer 8

It sounds like either the motor is shot or the gears are worn. You're going to want to test the voltage of the motor first before deciding to replace it. If your motor is not getting enough voltage then you're just going to need to replace it…

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Answer 9

The Replacement Sungear and Subshaft for Bulldog 2-Speed Jack #BD500285 you will need to remove the gearbox cover with its 4 bolts. This will give you access to the planetary gears and this is basically the input part. I reached out to my contact at…

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Answer 10

I spoke to my contact at Bulldog and he told me that the pin you are trying to get out is a 5/32 grooved pin that will need to be tapped out with a punch like you mentioned. It's designed not to come out so you will need to hit it pretty hard.…

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Answer 11

Without the spring that holds the shaft pin and gear in place, you likely will need to drive that pin out as it is likely pressed in. If it is really stuck in there, you may need to drill it out to ensure you don't damage the jack. Then you can…

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Answer 12

We do have the replacement screw and gear kit for your 12K Bulldog 180 Series Jack. You will need Gear Kit #BD500212 and Screw and Nut Kit #BD500217. You will also need grease for the new gears, so if you don't have any use #L11316. I included a…

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Bevel Gear Replacement For Happijac Truck Camper Jack System # LC736514 # LC736515

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