Bevel Gear Replacement For Happijac Truck Camper Jack System # LC736514 # LC736515

Question

Question:

can you describe how to take the jack apart for replacing the bevel gears? Perhaps with a video.

asked by: Jose G

0

Expert Reply:

I've attached instructions to this question to give you a getter look at replacing the Bevel Gears # LC182851 in your HappiJac # LC736514 # LC736515. Unfortunately, I do not have a video for you but the instructions do provide good pictures.

First remove your motor using the two bolts (if you have a motor on your jack). Then take a flathead screwdriver to the top of the jack to pry out the cam lever and hinge the button from the sides of the motor cam. Grab the loose part with needle nose pliers.

Use the screwdriver again to pop off the e-ring clip from the end of the docket shaft and pull the crank socket from the tube along with the vertical bevel gear. After this you can then grab the horizontal bevel gear too. Then take the drift pin from the drive shaft. Then you can completely remove the outer tube off the inner tube. Remove the washer and nylon bushing from the outer tube. Now, you're ready to install the new gears.

This is basically the same steps we just went over, but in reverse. Check out the instructions to see all the steps in more detail!

expert reply by: Adam E

0

Answer 1

To access the gears inside of the heavy-duty Bulldog jacks, like part #BD182415, you simply remove the screws that are holding on the plate covering the top of the jack. Once that plate is removed, the gears, pins and handle should be exposed. We…

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Answer 2

Yes, Replacement Cap Kit for HappiJac Manual Truck Camper Jacks #LC183332 is the correct kit. This is for your Replacement Jack #LC736514 (4220) or the complete setup HappiJac Manual Truck Camper Jack System - 34-1/2" Lift - 8,800 lbs…

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Answer 3

If you have the correct pin in place for your Bulldog Square Jack #BD182500 and it's sticking out that far then you would want to push it into the slot more to secure the gear in place. Cutting it off will most likely lead to it eventually…

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Answer 4

We do have the replacement screw and gear kit for your 12K Bulldog 180 Series Jack. You will need Gear Kit #BD500212 and Screw and Nut Kit #BD500217. You will also need grease for the new gears, so if you don't have any use #L11316. I included a…

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Answer 5

We have exactly what you are looking for. For your older Bulldog 180 series jack you will need the Replacement Screw and Nut Kit for 12000-lb Capacity Bulldog Jacks #BD500217, and Replacement Gear Kit for Bulldog Sidewind Jacks #BD500212. You will…

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Answer 6

It sounds like either the motor is shot or the gears are worn. You're going to want to test the voltage of the motor first before deciding to replace it. If your motor is not getting enough voltage then you're just going to need to replace it…

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Answer 7

I spoke to my contact at Bulldog and he informed me that the Replacement Screw and Nut Kit #BD500217 would work for your 180 Series Bulldog 12k Jack.

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Answer 8

Without the spring that holds the shaft pin and gear in place, you likely will need to drive that pin out as it is likely pressed in. If it is really stuck in there, you may need to drill it out to ensure you don't damage the jack. Then you can…

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Answer 9

I spoke to my contact at Bulldog who said that the Model 12, 180 Series Bulldog jack that you have is the older version of the the current 10K jacks like part #BD182500. Since you have the older version without the spring that you mentioned seeing in…

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Answer 10

To access the gears inside of the heavy-duty Bulldog jacks, like part #BD182415 to install the #BD500250 you simply remove the screws that are holding on the plate covering the top of the jack. Once that plate is removed, the gears, pins and handle…

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Answer 11

I spoke to my contact at Bulldog and he told me that the pin you are trying to get out is a 5/32 grooved pin that will need to be tapped out with a punch like you mentioned. It's designed not to come out so you will need to hit it pretty hard.…

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Answer 12

The Replacement Sungear and Subshaft for Bulldog 2-Speed Jack #BD500285 you will need to remove the gearbox cover with its 4 bolts. This will give you access to the planetary gears and this is basically the input part. I reached out to my contact at…

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Bevel Gear Replacement For Happijac Truck Camper Jack System # LC736514 # LC736515

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