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  1. Trailer Brakes
  2. Hydrastar
  3. Disc Brakes
  4. 3500 lbs Axle
  5. Hub and Rotor
  6. 14 Inch Wheel
  7. 15 Inch Wheel
Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K
etrailer Installation
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Hydrastar

Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K

Part Number: HYD42FR
In Stock
$1,738.34
Trailer Brakes
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etrailer Installation
We'll connect you with nearby partnered installers who know this exact setup.
Get 4 rust-resistant hub-rotor assemblies - complete with inner (L68149) and outer (L44649) bearings - and an electric-over-hydraulic actuator that works with your existing brake controller. Includes lines and fittings. Great Prices for the best trailer brakes from Hydrastar. Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K part number HYD42FR can be ordered online at etrailer.com or call 1-800-940-8924 for expert service.
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  • Reviews (35)
  • Q & A (0)
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  • Used (1)

Hydrastar Trailer Brakes - HYD42FR

Highlights

  • Stops Smooth and Fast: Electric-over-hydraulic actuator delivers quick, even braking for safer towing.
  • Upgrades Stopping Power: Disc brakes give shorter stops and more consistent braking than drums.
  • Bolts Right On: Preassembled hub-rotor kits with bearings and seals simplify installation.
  • Built to Resist Rust: Dacromet-coated rotors and calipers hold up in wet or humid conditions.
  • Rated for 3,500-lb Axles: Fits 5 on 4-1/2" hubs with 10" rotors and 1/2" wheel studs.
  • Complete Tandem Kit: Includes actuator, lines, fittings, hardware, and mounting components.

Features to know about

Upgrade to Confident, Consistent Stopping: Electric-Over-Hydraulic Disc Brake Power

If you’re ready to move beyond the uneven feel of drum brakes, this Hydrastar Disc Brake Kit delivers a clear upgrade. The electric-over-hydraulic actuator responds the instant you press the tow vehicle brakes, sending smooth, even pressure to all four wheels. With a maximum output of 1,600 psi from the included Hydrastar HBA16 actuator, you get the fast reaction and consistent braking needed for highway speeds and heavier loads.

Built for Real Performance: Complete 3,500-lb Tandem Axle Kit

This kit isn’t just a pile of parts—it’s everything set up to work together. You get four Dacromet-coated hub-rotor assemblies rated for 3,500-lb axles, matching calipers with brackets and hardware, and a full hydraulic line set for a tandem setup. Each 10" rotor uses a 5 on 4-1/2" bolt pattern with 1/2" wheel studs, and the bearings (inner L68149, outer L44649) and races (L68111, L44610) are included along with seals and grease caps. It’s a direct fit that goes together cleanly without hunting for extra pieces.

Reliable Braking in Every Condition: Dacromet Coating Resists Rust

Moisture and road grime can chew through unprotected metal fast. The Dacromet coating on the hub-rotor assemblies adds a durable barrier against corrosion so your brakes stay responsive season after season. Whether you’re towing through rain or storing between trips, this finish helps keep components from seizing or pitting over time.

Smooth DIY Install: Pre-Matched Components and Line Kit Included

Everything comes matched and ready to mount—no guessing on fittings or adapters. The kit includes pre-cut steel lines in 188", 76", and 48" sections plus four 21" rubber flex lines, brass fittings (T, 4-way, unions), nylon hose clamps, and self-tapping screws. Just bolt on the brake assemblies, route the lines along the frame, connect the actuator wiring to your existing brake controller, and bleed the system. It’s built for hands-on trailer owners who want the benefits of disc brakes without a shop visit.

Shorter Stops and Easier Maintenance: Simplified Caliper Design

Disc brakes deliver consistent stopping power even at highway speeds—and they do it with fewer moving parts than drum setups. Each caliper in this Hydrastar kit has only one main moving component, cutting down on wear points that need adjustment or replacement. That means less time under the trailer and more confidence every time you hit the pedal.

Specs

Weight and Capacity

  • Axle capacity: 3,500 lbs

Dimensions

  • Rotor diameter: 10"

Bolt Pattern

  • Bolt pattern: 5 on 4-1/2"
  • Wheel stud diameter: 1/2"

Actuator PSI

  • 1,600 PSI

Warranty

  • Actuator: 2 years
  • Brakes and components: 1 year

Bearings, Race, and Seal Information

  • Inner bearing: L68149
  • Outer bearing: L44649
  • Inner race: L68111
  • Outer race: L44610
  • Grease seal inner diameter: 1.719"
  • Grease seal outer diameter: 2.565"

E3K-T1 Hydra Star Disc Brake Kit with Electric-Over-Hydraulic Actuator for Double Axle Trailers - 10" Diameter Rotor - 3,500-lb Rating





Customer Satisfaction Score:

Ratings & Reviews

4.6

34 reviews
Review sort icon
Get 4 rust-resistant hub-rotor assemblies - complete with inner (L68149) and outer (L44649) bearings - and an electric-over-hydraulic actuator that works with your existing brake controller. Includes lines and fittings.

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Great setup. Really improved the stopping power of my 36' fifth wheel. Just completed a coast to coast trip. The extra stopping power provided additional safety and peace of mind.



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It's been working great for the past year. Wish I had the money to put on all of my trailers.



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The quality of the product was good. Everything went together and function as intended. Thanks



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Installed fairly easily, works great. Stops much faster than the old drum brakes.



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Parts were shipped and received quickly, everything mounted up right and all the hardware needed was included.



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Thanks for quickly resolving the shipping problem!!



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Nice quality, fast shipment, and fairly easy installation. The brake line from the actuator to the first axle is quite long. I will go back with a custom line in the future, for now just coiled it up. William S was extremely helpful with my order.



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Overall a great kit. Only wish would be to use rubber lined SS adel clamps instead of the supplied plastic ones



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The items seen good quality but the problem is with Hydrastar as a company, calling out customer service, packaging and shipping departments. If it wasn't for great effort from Fred at etrailer I don't thinkl I would try working with this brand again. The packaging was so bad that the rotors ate themselves up. The studs on one rotor scared the other inside the area where the dust cap sits also ruining several studs. The exterior box was in great shape. It was all on Hydrastar. After a week of waiting Fred finally reached someone. I finally received the replacements with the same subpar boxing as before. This time with only minor scratches. Install went well until we opened the actuator box and found a smashed cap. After another two weeks we finished this two month process with success. Don't try this during camping season and not without etrailers help.



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Products just arrived yesterday, even though i requested packaging to be better (saw poor review comments on this before hand), it arrived in 2 large boxes that were battered to hell and opened up with contents exposed. Much to my surprise, it appears all parts are present and undamaged, going to install over weekend and will follow up with after install evaluation.



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looks great,not done yet.



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Lauren is the best.



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Great product...fast shipping



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The manual is pretty bad, mostly because of the wiring diagram. FORTUNATELY, the assistance from etrailer and all the install videos are very helpful!
BUT, there is a need for some videos on installing all of this on a Travel Trailer. Mine is big and heavy, hence needing this kit to start with. Wiring the actuator has been a headache and a challenge because of bad diagrams, manuals and the unique layout of a Travel Trailer vs 5th wheel. The brake parts came in good shape and are of good quality. Yes, the brake parts are hefty and need better packaging from the manufacturer. Fortunately, all arrived successfully in the end.



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Prices, promptness of shipping and delivery, and customer service is the best I have ever done business with.


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See what our Experts say about this Hydrastar Trailer Brakes

  • Upgrading Suspension and Brakes on 2011 Heartland Edge M21
    Hey Miguel! To improve your suspension I recommend upgrading the equalizer. The best option is the one that matches your current equalizer length. This is measured from the left to the right bolt hole on center. A fairly common size is 5-3/4" which would match the Dexter E-Z Flex Suspension Kit # K71-652-00. The E-Z Flex equalizers will absorb road shock and smooth out your ride. This kit also includes wet bolts and heavy-duty shackle straps. If you have different dimensions let me know...
    view full answer...
  • What Is The Difference Between Hydrastar Kits HYD22FR And HYD42FR?
    Hello James, thanks for reaching out. Both the kits you mentioned, the Hydrastar # HYD22FR and # HYD42FR are complete conversion kits for standard 3,500 lb axles. The difference is the calipers included with each kit. The # HYD22FR has stainless steel calipers, while the # HYD42FR comes with Dacromet coated calipers. Aside from that both kits come with everything you need to convert to EOH disc brakes. You will just need to make sure your tow vehicle is equipped with a brake controller...
    view full answer...
  • Can I Convert My Electric Brakes on My 2017 Forest River Rockwood Mini-Lite 2504S with Disc Brakes?
    Hello Vince, Yes, the Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K # HYD42FR is the perfect kit for your 2017 Forest River Rockwood Mini-Lite 2504S. You already have the electric brakes on there, and with the 3,500 pound electric brakes it uses a 4 bolt flange just like the # HYD42FR, so this kit will come with everything needed to make the swap over to disc brakes. I do however recommend grabbing some LubriMatic Prime Guard High Temperature...
    view full answer...
  • Max PSI on Hydrastar Actuator Included With Hydrastar Disc Brake Kit
    Hi Vince; the Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers # HYD42FR comes with the # HBA16. The maximum output pressure is 1,600 psi which is the appropriate amount for this kit.
    view full answer...
  • Looking for Best Disc Brake Actuator Recommendation for Boat Trailer with 6k Axles
    Hey Paul, for an electric over hydraulic actuator for a boat trailer actuator I would recommend the Hydrastar Marine Actuator # HS481-8067 which was setup for boat setups like yours. This will perform the best as well as was designed for the wetter application of being on a boat trailer due to its venting. Mounting on a winch tower would be a solid idea although we don't have a recommended way to accomplish that. You will need a brake line kit like the part # HS496-252 to go along with...
    view full answer...
  • Recommended Disc Brake Conversion Kit for a Tandem Axle Trailer w/ 3,500 lbs Axles
    No, it is not Bryan. The Hydrastar Disc Brake Kit w/ Actuator item # HYD42FR will fit your 2024 Grand Design Imagine XLS 23LDE but it's going to completely replace the Lippert ABS. The Lippert/Curt ABS uses speed sensors and electronic modules designed exclusively for drum brakes. The Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers item # HYD42FR comes with everything you need to convert your drum brakes over to disc. All the mounting brackets, rotors, calipers, brake lines,...
    view full answer...


Used Items Available
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Condition: Surface Scratches

Notes: Item has minor cosmetic scratches and is missing the actuator.

$876.31
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Info for this part was:

Employee Jeff D
Installed by:
Jeff D
Employee Jameson C
Expert Research:
Jameson C
Employee Wilson B
Updated by:
Wilson B
Employee Jeremy F
Written by:
Jeremy F

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