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  1. Trailer Brakes
  2. Hydrastar
  3. Disc Brakes
  4. 3500 lbs Axle
  5. Hub and Rotor
  6. 14 Inch Wheel
  7. 15 Inch Wheel
Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K
Hydrastar

Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K

Part Number: HYD42FR
$1,657.97
Trailer Brakes
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Get 4 rust-resistant hub-rotor assemblies - complete with inner (L68149) and outer (L44649) bearings - and an electric-over-hydraulic actuator that works with your existing brake controller. Includes lines and fittings. Great Prices for the best trailer brakes from Hydrastar. Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K part number HYD42FR can be ordered online at etrailer.com or call 1-800-940-8924 for expert service.
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  • Reviews (27)
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  • Videos (1)
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  • Used (1)

Hydrastar Trailer Brakes - HYD42FR

  • Disc Brakes
  • 3500 lbs Axle
  • Hub and Rotor
  • 14 Inch Wheel
  • 15 Inch Wheel
  • Standard Grade
  • 5 on 4-1/2 Inch
  • Hydrastar
  • 1/2 Inch Studs

Get 4 rust-resistant hub-rotor assemblies - complete with inner (L68149) and outer (L44649) bearings - and an electric-over-hydraulic actuator that works with your existing brake controller. Includes lines and fittings.


Features:

  • Complete kit upgrades your trailer to disc brakes for better performance
    • Consistent stopping even at highway speeds
    • Shorter stopping distance than drum brakes
  • 4 Dacromet-coated disc brake end kits
    • Hub-rotor assemblies include bearings, races, seals, and grease caps
    • Calipers with mounting brackets and hardware
  • Electric-over-hydraulic brake actuator activates the trailer brakes when you apply the brakes in your tow vehicle
    • Installs on trailer frame and connects to trailer's wiring and includes brake lines
    • Creates smooth, even braking with fast response time
    • Works with most in-cab brake controllers (sold separately)
  • Line kit with brake lines and fittings for tandem-axle trailers


Specs:

  • Axle capacity: 3,500 lbs
  • Bolt pattern: 5 on 4-1/2"
  • Rotor diameter: 10"
  • Wheel stud diameter: 1/2"
  • Warranty:
    • Actuator: 2 years
    • Brakes and components: 1 year


Bearings, Race, and Seal Information:

  • Bearings
    • Inner bearing: L68149
    • Outer bearing: L44649
  • Races
    • Inner race: L68111
    • Outer race: L44610
  • Grease seal
    • Inner diameter: 1.719"
    • Outer diameter: 2.565"

Complete Kit Includes:

  • Electric-over-hydraulic trailer brake actuator
  • 3.5K disc brake kit with hub-and-rotor assemblies, calipers, bearings, and grease seals
  • Hydraulic tandem-axle brake line kit
    • (1) 188" Long brake line with 3/8"-24 inverted flare nuts
    • (1) 76" Long brake line with 3/8"-24 inverted flare nuts
    • (2) 48" Long brake line with 3/8"-24 inverted flare nuts
    • (4) 21" Male/male rubber flex lines with 3/8"-24 inverted flare nuts
    • (1) 3/8" Brass T-fitting
    • (1) 3/8" Brass 4-way fitting
    • (2) 3/8" Brass union fitting
    • 1/2" Nylon hose clamps
    • 1/4" Nylon hose clamps
    • Self-tapping screws

Disc Brakes are Better Than Drum Brakes

More and more people are switching their trailers over to disc brakes, and with good reason. Unlike drum brakes, disc brakes deliver consistent braking, even at highway speeds. Disc brakes also offer a substantially shorter stopping distance. Disc brake calipers have only one moving part, so there are fewer parts to maintain, fewer parts to get damaged, and fewer parts to have to repair or replace.



E3K-T1 Hydra Star Disc Brake Kit with Electric-Over-Hydraulic Actuator for Double Axle Trailers - 10" Diameter Rotor - 3,500-lb Rating




California residents: click here


Video of Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K

Videos are provided as a guide only. Refer to manufacturer installation instructions and specs for complete information.




Video Transcript for Review of Hydrastar Trailer Brakes - Tandem Axle Disc Brake Kit - HYD42FR

Hello, everybody. This is Jeff at etrailer.com. Today we're gonna take a look at this Hydrastar Disc Brake Kit with the Electric Over Hydraulic Brake Actuator for Tandem 3,500 pound trailer axles. And these have a five on four and a half inch bolt pattern. Now this is an all inclusive kit. It'll have everything here you can see that you need to switch your trailer over to disc brakes for improved performance and greater stopping power.

You'll get four Dacromet coated disc brake end kits. So it's basically for two axles. The hub and rotor assemblies right here, they'll have half inch diameter wheel studs. And also on the inside, they pre-install the bearing races, so it makes it easier to install. Comes with all the bearings you need, the inner and outer bearings.

The grease seals are included. The calipers will come with all the brake pads installed in them, and it comes with the installation bolts. And as you can see, we've already attached them. It comes with the caliper mounting brackets. And these are designed to attach, you can see, to a four bolt brake flange on your axle.

All these parts have a Dacromet coating to 'em, which is corrosion resistant. Now the actuator right here in the middle, this is a Hydrastar Electric Over Hydraulic Brake Actuator. Basically, this will hard wire into your tow vehicle and it signals your in-cab brake controller when the brakes are applied, which will trigger the pump and motor on the actuator. So this will create a nice, smooth, even braking with a fast response time. And it is designed to work with most in-cab brake controllers.

The brake controllers, we also sell separately. The brake line kit, you can see up front here, it comes with all the solid brake lines you need, all the flexible brake lines, and all the fittings you need to install it onto your Tandem axle trailer. Now we do list the part numbers for all these products on the product page of this, if you do need to know any of the part numbers that's included. Now more and more people are switching their trailers over to disc brakes, and with good reason. It's because, unlike drum brakes, these disc brakes will deliver consistent braking, even at highway speeds. Disc brakes will also offer substantially shorter stopping distances. And the disc brake calipers, these will have only one moving part, so there are fewer parts to maintain, fewer parts to get damaged, and fewer parts to have to repair or replace. Application, again, for this kit is Tandem axle trailers with 3,500 pound axles. Bolt pattern of five on four and a half inches. Rotor diameter of 10 inches. And the wheel stud diameter of a half an inch. But that should do it for review on the Hydrastar Disc Brake Kit with the Electric Over Hydraulic Brake Actuator for Tandem 3,500 pound trailer axles.

Customer Satisfaction Score:

Ratings & Reviews

4.7

27 reviews
Get 4 rust-resistant hub-rotor assemblies - complete with inner (L68149) and outer (L44649) bearings - and an electric-over-hydraulic actuator that works with your existing brake controller. Includes lines and fittings.

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Great setup. Really improved the stopping power of my 36' fifth wheel. Just completed a coast to coast trip. The extra stopping power provided additional safety and peace of mind.



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Installed fairly easily, works great. Stops much faster than the old drum brakes.



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It's been working great for the past year. Wish I had the money to put on all of my trailers.



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The quality of the product was good. Everything went together and function as intended. Thanks



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Thanks for quickly resolving the shipping problem!!



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Parts were shipped and received quickly, everything mounted up right and all the hardware needed was included.



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The items seen good quality but the problem is with Hydrastar as a company, calling out customer service, packaging and shipping departments. If it wasn't for great effort from Fred at etrailer I don't thinkl I would try working with this brand again. The packaging was so bad that the rotors ate themselves up. The studs on one rotor scared the other inside the area where the dust cap sits also ruining several studs. The exterior box was in great shape. It was all on Hydrastar. After a week of waiting Fred finally reached someone. I finally received the replacements with the same subpar boxing as before. This time with only minor scratches. Install went well until we opened the actuator box and found a smashed cap. After another two weeks we finished this two month process with success. Don't try this during camping season and not without etrailers help.



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Nice quality, fast shipment, and fairly easy installation. The brake line from the actuator to the first axle is quite long. I will go back with a custom line in the future, for now just coiled it up. William S was extremely helpful with my order.



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Overall a great kit. Only wish would be to use rubber lined SS adel clamps instead of the supplied plastic ones



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Products just arrived yesterday, even though i requested packaging to be better (saw poor review comments on this before hand), it arrived in 2 large boxes that were battered to hell and opened up with contents exposed. Much to my surprise, it appears all parts are present and undamaged, going to install over weekend and will follow up with after install evaluation.



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The manual is pretty bad, mostly because of the wiring diagram. FORTUNATELY, the assistance from etrailer and all the install videos are very helpful!
BUT, there is a need for some videos on installing all of this on a Travel Trailer. Mine is big and heavy, hence needing this kit to start with. Wiring the actuator has been a headache and a challenge because of bad diagrams, manuals and the unique layout of a Travel Trailer vs 5th wheel. The brake parts came in good shape and are of good quality. Yes, the brake parts are hefty and need better packaging from the manufacturer. Fortunately, all arrived successfully in the end.



by:

Prices, promptness of shipping and delivery, and customer service is the best I have ever done business with.


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See what our Experts say about this Hydrastar Trailer Brakes

  • Upgrading Suspension and Brakes on 2011 Heartland Edge M21
    Hey Miguel! To improve your suspension I recommend upgrading the equalizer. The best option is the one that matches your current equalizer length. This is measured from the left to the right bolt hole on center. A fairly common size is 5-3/4" which would match the Dexter E-Z Flex Suspension Kit # K71-652-00. The E-Z Flex equalizers will absorb road shock and smooth out your ride. This kit also includes wet bolts and heavy-duty shackle straps. If you have different dimensions let me know...
    view full answer...
  • What Is The Difference Between Hydrastar Kits HYD22FR And HYD42FR?
    Hello James, thanks for reaching out. Both the kits you mentioned, the Hydrastar # HYD22FR and # HYD42FR are complete conversion kits for standard 3,500 lb axles. The difference is the calipers included with each kit. The # HYD22FR has stainless steel calipers, while the # HYD42FR comes with Dacromet coated calipers. Aside from that both kits come with everything you need to convert to EOH disc brakes. You will just need to make sure your tow vehicle is equipped with a brake controller...
    view full answer...
  • Can I Convert My Electric Brakes on My 2017 Forest River Rockwood Mini-Lite 2504S with Disc Brakes?
    Hello Vince, Yes, the Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers - 10" Rotor - 5 on 4-1/2 - 3.5K # HYD42FR is the perfect kit for your 2017 Forest River Rockwood Mini-Lite 2504S. You already have the electric brakes on there, and with the 3,500 pound electric brakes it uses a 4 bolt flange just like the # HYD42FR, so this kit will come with everything needed to make the swap over to disc brakes. I do however recommend grabbing some LubriMatic Prime Guard High Temperature...
    view full answer...
  • Max PSI on Hydrastar Actuator Included With Hydrastar Disc Brake Kit
    Hi Vince; the Hydrastar Disc Brake Kit w/ Actuator for Tandem Axle Trailers # HYD42FR comes with the # HBA16. The maximum output pressure is 1,600 psi which is the appropriate amount for this kit.
    view full answer...

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Used Items Available
EtrailerWeb.DataContracts.Swiper.SwiperImageOnlyElement EtrailerWeb.DataContracts.Swiper.SwiperImageOnlyElement
EtrailerWeb.DataContracts.Swiper.SwiperImageOnlyElement EtrailerWeb.DataContracts.Swiper.SwiperImageOnlyElement
EtrailerWeb.DataContracts.Swiper.SwiperImageOnlyElement EtrailerWeb.DataContracts.Swiper.SwiperImageOnlyElement

Condition: Surface Scratches

Notes: Item has minor cosmetic scratches and is missing the actuator.

$1,435.31
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Info for this part was:

Employee Jeff D
Installed by:
Jeff D
Employee Wilson B
Updated by:
Wilson B
Employee Jeremy F
Written by:
Jeremy F

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