What Wire Gauge Works with the TowSmart TS68QR Connector?
Updated 04/15/2026 | Published 04/11/2026 >
Question:
What is the largest wire size that can be used with part TS68QR? Thanks, Joey
asked by: Joey
Expert Reply:
Joey, great question because this is one of those details that can make or break how clean and secure your wiring connection ends up.
For the TowSmart part # TS68QR, it’s designed for typical trailer light wiring, which generally falls in the 16 to 18 gauge range, and you can go up to about 14 gauge max before it starts getting too large to fit and clamp properly inside the connector. That lines up with most standard 4-flat trailer wiring setups, which are built around lighter-gauge circuits for lights and signals rather than heavy power loads.
If you try to use anything thicker than 14 gauge, the wires may not seat correctly in the terminals, which can lead to poor contact or the cap not fully locking down. On the other side, using smaller wire like 16 or 18 gauge works perfectly and is actually what most of these kits are intended for.
If you’re not sure what you’ve got, you can usually find the gauge printed right on the wire insulation, or I can help you identify it if you describe what you’re working with.
What kind of trailer wiring project are you working on right now?
Product Page this Question was Asked From
TowSmart 4-Way Flat Connector Rapid Repair Trailer Wiring Kit
- Trailer Wiring
- Trailer Connectors
- Trailer End Connector
- 4 Flat
- Plug and Lead
- TowSmart
more information >
Continue Researching
- Shop: TowSmart 4-Way Flat Connector Rapid Repair Trailer Wiring Kit
- Video: Review of TowSmart Trailer Wiring - Trailer Connectors - TS68QR
- Search Results: plug
- Search Results: 4 pin plug
- Search Results: 4 way flat
- Shop: TowSmart 4-Way Flat Trailer Connector w/ Wire Tester - Trailer End - 24"
- Search Results: q&a
- Shop: Trailer Wiring
- Shop: TowSmart 4-Way Flat Trailer Wiring Kit - Vehicle and Trailer Ends
- Video: A Closer Look at the TowSmart 4-Pole Loop with Exterior Ground
- Search Results: karavan trailer parts
- Search Results: trailer and vehicle end connector trailer wiring
- Shop: Curt Wiring Harness with 4-Pole Flat Trailer Connector - Vehicle End - 48" Long
- Shop: TowSmart 4-Pole Loop w/ Exterior Ground - 32" Long
- Shop: Trailer Wiring Junction Box - 7 Color Coded Terminals - ABS
- Q&A: Replacing Trailer End 4-Pole Connector That Has 8 Wires
- Q&A: Recommended Solution to Re-Wire 4 Way Trailer Plug with 8 Wires
- Shop: 35 Ft 4-Way Trailer Wiring Harness - Wishbone Style - 42" Ground
- Video: Review of Roadmaster Replacement Tow Defender Screen Installation Hardware - RM67ZR
- Search Results: tow vehicle protection
- Shop: Trailer Hitch
- Article: Trailer Wiring Diagrams
- Q&A: What is the Difference Between a Class II and a Class III Hitch?
- Video: How to Choose a Trailer Brake Controller
- Q&A: What is the Difference Between a 4-Way and 7-Way Trailer Connector
- Article: Brake Controller 7- and 4-Way Installation Kit (ETBC7)
- Q&A: Lug Nut Torque Chart for Trailer Wheels
- Shop: Suspension Enhancement
- Article: Wiring Trailer Lights with a 7-Way Plug (It's Easier Than You Think)
- Video: Curt T-Connector Vehicle Wiring Harness Review C56040

