Parts Needed to Add Brakes to a 1995 Jayco Camper 1005

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Question:

I am looking to install trailer brakes on my popup camper 1995 Jayco 1006 . Presently it does not have brakes but does have the mounting flanges on the axle. I contacted a local Jayco dealer who was able to give me the sizes for the outer bearings, race, and seals, which are as follows : LM44649 Outer bearings L44610 Race 010-009-00 Seals they were unable to give the inner bearing size and other information regarding the hubs/drums and required electric brakes. I have a 4 bolt Pattern on my wheels. here is some additional information approximate dry weight w/stand equip 1515 lbs approximate dry axel weight w/ stand equip 1405 lbs please could you let me know if you need any additional information. could you also give a brake down of cost including trailer brake wire 20 feet a standard brakeaway kit and brake controller. your help in this would be greatly appreciated

asked by: Wayne

1

Helpful Expert Reply:

We have just what you would need. Thanks for getting me the bearing information as that allowed me to piece together what hub you would need.

For a hub and drum you would want the part # 8-173-16UC3. This will fit your spindle and wheels as it has a 4 on 4 inch bolt pattern. For brake assemblies you would want the part # 23-48 for the right hand side and part # 23-47 for the left hand side.

For a breakaway kit you would want the part # 20099.

For a brake controller I would recommend the Prodigy P2 Brake Controller part # 90885. This is our best selling brake controller because of how well it works and how easy it is to setup. This is a proportional brake controller that senses the amount of braking the tow vehicle is applying and applies a proportionate amount to the trailer brakes.

You would use a junction box like part # 38656, and some 10 gauge wire like part # 10-1-1 to run the brake output circuit from the junction box to the brake assemblies. Each brake magnet will have two wires exiting it. One wire will ground to the trailer frame, the other will attach to the brake output circuit. The junction box provides a neat and weather-protected way of joining the trailer connector to the trailer wiring.

The wires from the existing 4-pole would connect to the appropriate terminals in the junction box, and the wires from the # H20046 would connect using the same terminals. Be sure to look at the table I provided, as the wire color code for the H20046 wiring won't match up color for color with the typical trailer wiring code.

expert reply by: Jameson C

1

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Answer 1

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Answer 2

In order to determine the torque rating for the lug nuts on your trailer you will need to know check out the chart I attached that shows all of the torque specs for all the trailer lugs available based on stud size, wheel material and wheel size.

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Answer 3

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Answer 4

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Answer 5

It sounds like you are speaking of the wires for the brake magnets. If this is correct, you will need to connect one of the wires to the brake controller output wire on your trailer connector and the other wire will need to be grounded to a clean…

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Answer 6

To determine the size of the brake assemblies you need you have to measure the depth and width of the hub drum on the axle like what you see in the picture I attached. The most common size is 2-1/4 inch wide like the #T4071600-500 that you…

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Answer 7

Even though I cannot comment specifically on the grease you used because I am not familiar with it, I can tell you the best grease for trailer bearings is a a grease with a rating of GC-LB, which just means it is made to withstand very high…

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Answer 8

That's a very good question, we tend to be extra cautious and say to use 10 gauge wire because that would be more than enough. When you get into longer trailers that will end up using a lot of wire the heavier gauge wire becomes more necessary.…

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Answer 9

The Dexter Nev-R-Adjust electric trailer brakes can be manually adjusted. There are a couple teeth of the adjustment wheel that are exposed just under the lever that you referenced. I have attached a photo showing the teeth. You will likely need a…

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Answer 10

The Demco Hydraulic Trailer Brake Actuator part #DM72VR should be a direct replacement for the Atwood 61101 Brake Actuator that you have now. This newest updated it rated at 7K instead of 6K. This is a bolt on option that mounts on 3" centers.…

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Answer 11

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Answer 12

We have lift kits for trailer that easily add 2 inches to the height of the trailer. For that you'd want the part #RR23QX and you'd be set. I attached a picture that shows how it installs to give you an idea. This would be the easiest…

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Parts Needed to Add Brakes to a 1995 Jayco Camper 1005

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