1. Brake Actuator
  2. Hydrastar
  3. Electric-Hydraulic Brake Actuator
  4. Disc Brakes
  5. 1600 psi
HydraStar Electric-Hydraulic Actuator w/ Line Kit for Disc Brakes - 1,600 psi

HydraStar Electric-Hydraulic Actuator w/ Line Kit for Disc Brakes - 1,600 psi

Item # CAR-HBA16-2
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Brake Actuator
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Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance. Call 800-298-8924 to order Hydrastar brake actuator part number CAR-HBA16-2 or order online at etrailer.com. Free expert support on all Hydrastar products. Guaranteed Lowest Price and Fastest Shipping for HydraStar Electric-Hydraulic Actuator w/ Line Kit for Disc Brakes - 1,600 psi. Brake Actuator reviews from real customers.
  • All Info
  • Reviews (6)
  • Q & A (58)
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  • Why etrailer?

Hydrastar Brake Actuator - CAR-HBA16-2

  • Electric-Hydraulic Brake Actuator
  • Disc Brakes
  • Hydrastar
  • 1600 psi

Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance.


Features:

  • Electric-hydraulic brake actuator lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes
  • Responds to commands from in-cab electric brake controller (sold separately) to apply trailer brakes
    • Activates trailer brakes when you apply brakes in tow vehicle
  • Includes brake line kit and standard breakaway kit
  • Gives you greater control over your trailer's brakes than that provided by standard hydraulic actuators
    • Faster response time
    • Proportional braking for smooth, effective stops
    • Quick adjustment when you change trailers or loads
  • Overcomes problems associated with standard surge brake actuators
    • No interference when you back up, even uphill - no more getting out of your vehicle to lock out brakes
    • No brake drag or pushing sensation, which can occur with surge brakes when you drive downhill
    • Improved safety - allows use of manual override feature that is included with most electric brake controllers, so you can engage the trailer brakes without having to apply your vehicle brakes
  • Constructed of extruded aluminum to resist corrosion
  • Includes built-in bleeder - lets you easily flush air out of your brakes
  • Installs on trailer, connecting into trailer's wiring and hydraulic brake lines


Specs:

  • Application: single- or tandem-axle trailers with disc brakes that have a capacity up to 14,000 lbs
    • Requires additional hydraulic line kit (9579-01 - sold separately) for triple-axle trailers
  • Maximum output pressure: 1,600 psi
    • Check with trailer brake manufacturer for pressure specifications
  • Vehicle requires the following (sold separately):
    • In-cab electric brake controller
    • 7-Way, blade-style trailer connector mounted near the bumper
  • Actuator dimensions: 11-3/4" long x 3" wide x 7-3/8" tall
  • 2-Year limited warranty


Hydraulic Line Kit:

  • (1) 15' Long brake line
  • (1) 6' Long brake line
  • (2) 4-1/4 Long brake lines
  • (4) 18" Male/male rubber flex lines
  • (1) 3/16" Brass T-fitting
  • (2) 3/16" Brass union fitting
  • (1) 3/16 Brass X-fitting
  • (8) 3/8"-24 Inverted flare nuts
  • (4) 1/2" Nylon hose clamps
  • (14) 3/16" Nylon hose clamps
  • (18) Self-tapping screws

Note: Do not powerwash unit or take it through a commercial car wash.


Diagram

Constructed of tough, weatherproof extruded aluminum, the HydraStar electric-over-hydraulic brake actuator will give you years of trailer-stopping performance. The actuator installs on your trailer, then splices into its wiring and connects to its hydraulic brake line. Reacting to electric signals sent from your in-cab electric brake controller when you apply the brakes in your tow vehicle, the HydraStar applies pressure to the hydraulic system, thus activating the trailer's brakes. You get responsive hydraulic braking, which you control conveniently from inside your vehicle with your electric brake controller. The HydraStar actuator meets all Department of Transportation regulations and complies with CFR-393 federal braking requirements.


Not all electric brake controllers work with this hydraulic brake actuator. See the following table to determine compatibility with common models of electric brake controllers. Certain models require the HydraStar control adapter module (HBA-CAM; sold separately) to work with the HydraStar electric-over-hydraulic brake actuator. For best performance, it is recommended that you use an aftermarket electric brake controller rather than an OEM factory-installed controller.


Application Table


ManufacturerVehicle Years/Controller ModelsCompatibleCompatible if Used with HBA-CAM
VehiclesFord2005-2006Yes
2007-2008NoYes
2009-2015Yes
Dodge2010-2015Yes
GMC/Chevy2007-2015NoYes
Brake ControllersDrawtite5500 Activator IIYes
5510 Activator IIYes
Hayes81741B Energize IIIYes
81760 EngageYes
81792K G2Yes
81725 SyncronizerYes
81770 EndeavorYes
HopkinsImpulse Digital 47325Yes
Insight 47297Yes
Brake Force 47225No
Reliance 47284No
Agility 47295No
MaxbrakeBrake ControllerYes
RedneckRedline TA900Yes
RedlineTA900ANo
RedlineTA1000No
RedlineTA1100No
RedlineTA1200No
Tekonsha90185 ProdigyYes
90885 P2Yes
90195 P3Yes
90160 Primus IQNo
9030 VoyagerYes
ValleyVA32812 BlackbirdYes
VA32811 PhantomYes

Table applies to HBA-10 with serial numbers 313800 and higher and HBA16 with serial numbers 506100 and higher.


Diagram

To install the brake line kit on a tandem-axle trailer, the brake lines should be installed as detailed in the above diagram.



CAR-HBA16-2 Cargo Towing Solutions formerly Carlisle Hydra Star Electric-Over-Hydraulic Brake Actuator with Line Kit and Breakaway Switch - 1,600 psi






Customer Reviews

HydraStar Electric-Hydraulic Actuator w/ Line Kit for Disc Brakes - 1,600 psi - CAR-HBA16-2

Average Customer Rating:  4.8 out of 5 stars   (6 Customer Reviews)

Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance.

- CAR-HBA16-2
by:

Pretty easy installation 611111



- CAR-HBA16-2
by:

These are the pics I took when I was done. Took two days to do but we'll worth it. I took pics after first load and now it feels good to actually stop with out wondering if the magnets were going to fail. I appreciate the fast shipping . The only thing I had to pick up was 25 feet of brake line,15 feet was not going to be anough . Other then this. I love it. Thank you very much and God bless 462016



- CAR-HBA16-2
by:

very easy to install , well build . But need to by extra fluid lines, 40 feet trailer will need more fluid line. 436951



- CAR-HBA16-2
by:

Installed on my 2009 Keystone Fuzion FZ302. I was very impressed by the fit and finish. What a difference in braking!! I don't think I will ever own a trailer with electric drums again. I was able to install all four in about 6 hours. This was taking my time to ensure all clearances were exact. The only thing I ran into was the sticky weights on my 16" wheels just touched the caliber. I had the wheels rebalanced with clip weights on the inside and we are now all good. 363671



- CAR-HBA16-2
by:

One year in and still no problems and functioning great. 294991



- CAR-HBA16-2
by:

Great Product, I installed a four disc brake system in one afternoon and the pump works great. Now my 40ft. trailer stops my truck. 178695


9
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Ask the Experts about this Hydrastar Brake Actuator

  • Difference Between HydraStar Electric Over Hydraulic Brake Kits # CAR-HBA16-2 and # HBA16-252-82
    The hydraulic brake line kits between HydraStar EOH kits # CAR-HBA16-2 and # HBA16-252-82 are different. System # CAR-HBA16-2 includes: (1) 15' Long brake line (1) 6' Long brake line (2) 4-1/4 Long brake lines (4) 18" Male/male rubber flex lines (1) 3/16" Brass T-fitting (2) 3/16" Brass union fitting (1) 3/16 Brass X-fitting (8) 3/8"-24 Inverted flare nuts (4) 1/2" Nylon hose clamps (14) 3/16" Nylon hose clamps (18) Self-tapping screws System # HBA16-252-82 (1) 30' Long...
    view full answer...
  • Adding Electric over Hydraulic Brakes to Boat Trailer
    The best system we have for your situation would be a disc brake kit with an electric over hydraulic actuator, like the Cargo Towing Solutions HydraStar Electric-Hydraulic Actuator w/ Line Kit for Disc Brakes, # CAR-HBA16-2. To install this system you would need a disc brake kit. To determine the correct kit your trailer bearings and hub pattern will need to be known. I would be glad to help put together a system for you if you can send me some information. First you will need to determine...
    view full answer...
  • 2014 Ford F-350 Factory Brake Controller Compatibility with Electric-Over Hydraulic Actuator
    Yes, the HydraStar Electric-Hydraulic Actuator Kit # CAR-HBA16-2 is compatible with the Ford factory-installed trailer brake controller in your 2014 Ford F-350. You will just want to check that the unit's main menu is set for EOH operation rather than electric brake operation. In your truck no adapter is required for proper operation.
    view full answer...
  • Best Trailer Braking Setup Recommendation for Flatbed Trailer
    The absolute best brake setup I could recommend for a trailer like yours would be an electric over hydraulic setup with disc brakes. To start with you would want the part # CAR-HBA16-2 for this which comes brake lines, the actuator, and a breakaway system. This setup will give you the power of hydraulic disc brakes plus the adjustability of electric brakes. It is truly the best of both worlds. You would then need to order the correct disc brake kit. This will depend largely on the setup...
    view full answer...
  • Converting From Drum to Disc Brakes On a 2020 Grand Design Momentum with 7K Axles
    In order to convert the electric drum brakes on a 2020 Grand Design Momentum to hydraulic disc you can indeed use the Kodiak Disc Brake Kit part # K2HR79 which have oil bath lubrication. That said, you will need a list of other components which I have attached for you. Disc Brakes: part # K2HR79 (1 Per Axle) Inner Bearing: part # 25580 (2 Per Axle) Outer Bearing: part # 02475 (2 Per Axle) Seal: part # 9103309 (2 Per Axle) Brake Actuator and Lines: part # CAR-HBA16-2 (1) part # 9579-01...
    view full answer...
  • Parts Needed to Convert 2008 Inferno Toyhauler to Disc Brakes
    The Kodiak Disc Brake Kit # K2HR79E fits your Lippert 6k axles and has the 8 lug bolt pattern like you need so it would be exactly what you'd want. You'd need a set for each axle. For bearings you'll need part # 25580 and # 02475 for each assembly plus the seal # RG06-070 for each assembly. For a triple-axle disc brake trailer you will want a 1600-psi electric-over-hydraulic actuator to ensure sufficient operating pressure. We offer a nice kit from CTS, the HydraStar Marine Electric...
    view full answer...
  • Are Kodiak Disc Brake Kits Compatible with Hydrastar 1600 PSI Electric Over Hydraulic Actuators
    Absolutely! Disc brake kit # K2HR35D is compatible with the Hydrastar 1600 psi actuators including # HBA16, # HS381-9067, # HS381-8067, and kits with lines, # CAR-HBA16-2 and # HBA16-252-82. It will also work older models as long as they were designed to be used with disc brakes.
    view full answer...
  • Parts Recommendation for Converting to Electric/Hydraulic Disc Brakes on 2017 Montana 3160RL
    Since you have Dexter 7,000 lb axles the Kodiak Disc Brake kit part # K2HR712D is the correct kit. You'd need a kit for each of your axles that you want disc brakes on. This kit is also Dacromet coated which means it will resist corrosion for a very long time. You'll also need bearings part # 25580 and # 14125A as well as the seals part # RG06-070. Then for an actuator kit with brake lines and everything else you'll need I recommend the HydraStar Electric-Hydraulic Actuator w/ Line...
    view full answer...
  • Parts Needed To Convert Trailer From Electric Drum Brakes To Electric Over Hydraulic Disc Brakes
    We do have an electric over hydraulic disc brake kit that will fit a trailer with two 7000 lb rated torsion axles. In addition to a hydraulic disc brake kit, you will also need a brake line kit, that is compatible with electric over hydraulic brakes. We also want to confirm how many bolts you have on your hub, we will need your bolt pattern, size of wheels, and we will need the lengh of your bolts. For a disc brake kit to replace your drum brake assembly, you will need the Kodiak Disc...
    view full answer...
  • Recommended Disc Brake Conversion for 7,000 lb Dexter Axles
    On your 2018 Montana 3791 RD, with Dexter 7K axles, we do have the parts but not in a kit for axles that large. I recommend the Kodiak Disc Brake Kit - 13" Hub/Rotor - 7,000 lbs # K2HR712D along with Bearing Kit # BK3-100. I recommend using grease # L11390 and cap # F001520 instead of doing the oil bath simply because if a seal fails you can melt your bearings and cause more issues than what grease would allow. Then for the electrical aspects, I recommend the HydraStar Electric-Hydraulic...
    view full answer...
  • Disc Brake Kit Availability for a Dexter 10k Axle
    The Kodiak 10K Disc Brake Kit # K2R1058D11 is intended to allow conversion of a Dexter 8-288 idler hub for use with disc brakes. It is compatible ONLY with one specific hub, the Dexter hub 8-288 built between February 1990 and August 2009. What you can do is take off your hubs and measure the diameter of the spindle where the bearings and seal rides. If where the bearings ride is 2.250 and 1.750 and for the seal 2.875 this hub will fit. If your trailer already has disk brakes then you...
    view full answer...
  • Best Electric Over Hydraulic Brake Actuator for Trailer Disc Brakes
    We prefer the Hydrastar Actuator part # HBA16 as it is the most reliable and works the best. This would be the best option for your trailer. We have the least amount of issues with this actuator and it is the one our installers like the most so we recommend it the highest. For a tandem axle brake line kit that uses rigid lines except for the lines that attach to the assemblies you would want the part # DM5425. Or if you wanted a kit that has the lines, a breakaway kit, and the actuator...
    view full answer...
  • 7K 8 Lug Disc Brake Kit Recommendation for Trailer
    The Kodiak Disc Brake Kit # K2HRCM1337-9DAC is a 7k axle disc brake kit with a bolt pattern of 8 on 6-1/2 inch bolt pattern. If you inner bearing is 25580 and your outer bearing is 14125A currently this setup would install on your trailers spindles. You would need two of these kits for both of your axles. This comes with bearings and grease seals. For an actuator kit that includes brake lines, a breakaway system and an actuator you would want the part # CAR-HBA16-2. I attached...
    view full answer...
  • Disc Brake Conversion Kit for 1991 Shore Lander Trailer
    Yes. In order to add hydraulic disc brakes you will need to use the Kodiak Disc Brake Kit # K2R35S and the HydraStar Electric-Hydraulic Actuator w/ Line Kit for Disc Brakes # CAR-HBA16-2, which will give you a completely new disc brake setup for your 1991 Shorelander. The Kodiak Disc Brake Kit # K2R35S uses a 10" rotor with a 5 on 4-1/2 bolt pattern and has a capacity of 3500-lbs, which will work well for your Shorelander. The Hydrastar kit comes with an actuator and all of the brake lines...
    view full answer...
  • Recommended Electric Over Hydraulic System For Disc Brakes On Triple Axle Trailer With 7K Axles
    For your 7,000 lb axles, I recommend the Kodiak Disc Brake Kit - 13" Hub/Rotor - 8 on 6-1/2 - E-Coat - 7,000 lbs # K2HR79E. This kit uses inner bearing # 25580 (inner diameter of 1.750 inches) and outer bearing # 02475 along with oil seal # RG06-070 which has an inner diameter of 2.250 and an outer diameter of 3.376 inches. You will want to double check these measurements on your spindle using a caliper like # PTW80157 to confirm a fit. I've attached an article to assist. For your...
    view full answer...
  • Parts Needed to Convert 7k Trailer Axles to Electric Over Hydraulic
    For the disc brake assemblies you would want the Kodiak 7k disc brake kit part # K2HR712D. This is confirmed as a fit for your 7k axles and is Dacromet coated which will prevent corrosion. You'll need two sets of these. One for each axle. Then for an electric over hydraulic actuator kit we recommend the Hydrastar brand the highest since it has the quickest reaction time and is the most reliable. For a kit that has all the tandem brake lines needed plus a breakaway system you would want...
    view full answer...
  • Recommended Disc Brakes For 2016 Grand Design GD Momentum With Lippert 7000 lb Triple Axle
    For your Lippert 7,000 lb axles on your 2016 Grand Design GD Momentum triple axle trailer, I recommend the Kodiak Disc Brake Kit - 13" Hub/Rotor - 8 on 6-1/2 - E-Coat - 7,000 lbs # K2HR79E. These fit the industry standard number 42 spindles. For this you will need the inner bearing # 25580 and outer bearing # 02475 along with oil seal # 10-63. I recommend you check the bearing diameters to make sure they match your spindles. I've attached a photo and article to assist. For your disc...
    view full answer...
  • Parts Needed to Convert Econoline 14k Tandem Axle Trailer to Disc Brakes
    Since you have 7k axles with 8 on 6-1/2 inch bolt patterns we have kits that would fit the axle but the rotors are so big they require a 16 inch or larger wheel diameter. So for the kit for each axle you would want the part # K2HR712D. For a wheel and tire that would fit this you'd want the part # AC16R8SMV. Then for a electric over hydraulic kit we have the part # CAR-HBA16-2 that comes with our best performing and most reliable actuator plus brake lines and a breakaway kit. I attached...
    view full answer...
  • Timbren Silent Ride and Disc Brake Kit Recommendation for 2016 Cedar Creek Hathaway Edition 38FB2
    All of the components you referenced woudl work well together on your trailer. The Suspension kit part # TSR14KT01 is for trailers like yours with 14k capacities and the Kodiak kit part # K2HRCM1337-9DAC will fit the spindles. Only suggestion I would make is the HydraStar actuator # CAR-HBA16-2 that comes with brake lines and a breakaway kit. We have found the Hydrastar to be the most reliable.
    view full answer...
  • Parts Needed to Convert Lippert 7k Axles to Electric Over Hydraulic Disc Brakes
    For the disc brake assemblies you would want the Kodiak 7k disc brake kit part # K2HR712D. This is confirmed as a fit for your Lippert 7k axles and is Dacromet coated which will prevent corrosion. You'll need two sets of these. One for each axle. Then for an electric over hydraulic actuator kit we recommend the Hydrastar brand the highest since it has the quickest reaction time and is the most reliable. For a kit that has all the tandem brake lines needed plus a breakaway system you...
    view full answer...
  • Parts Needed to Install Disc Brakes on Gooseneck Trailer with 10k Axles
    Since we know you have 10k axles that makes picking out the disc brake kit easy. For that you'd need the part # K2R1058D11E but you'd need to have idler hubs installed already like # 8-288-3UC1 as this is a kit designed to slip over idler hubs. If you the plan is to go to electric over hydraulic brakes you'll need an actuator as well. For that the HydraStar brand is the way to go. For that the part # CAR-HBA16-2 comes with everything needed to install including brake lines so you'd be set.
    view full answer...
  • Timbren Silent Ride Recommendation for Trailer with 3,500 Dexter Tandem Axles
    The Timbren Silent Ride part # TSR7000T04 is exactly what you are looking for. It is designed to fit two Dexter 3,500 lb axles like you have. It shouldn't lift your suspension but you can check by measuring the distance between the axle center you have now and the bottom of the frame. This kit will put this distance at 5-1/2 inches which you can compare to what you currently have to see if that will give you a lift or a drop. There isn't a shock kit available for this kit either but...
    view full answer...
  • Recommended Disc Brake Kit for Airstream Tandem Axle Trailer
    To convert to disc brakes, you will need to check the bearings on your current hubs. If you pull the hub you should find on the inner and outer bearing a number printed on each. Those numbers will help to confirm the fit on your spindle. If you can't find this number, then you can measure the spindle with a digital caliper like # PTW80157 where the bearings would rest on the spindle. I've attached a photo to assist. For 6 stud hubs with rotor, I recommend the Kodiak Disc Brake...
    view full answer...
  • Parts Needed To Convert Kaufman Mini 5 To Disc Brakes
    To covert your Kaufman Mini 5 Car Hauler Trailer to disc brakes, you are correct Kodiak Disc Brake Kit # K2HR712D will be needed, if you have capacity of 7000 lbs per axle and 8 on 6 1/2 bolt pattern. If your trailer currently has electric over hydraulic drum brakes, you already have a lot of the parts you need for disc brakes. All you will need are disc brakes and a different actuator since discs require a higher PSI rating than the drum brakes do. The races are included, the inner...
    view full answer...
  • Parts Needed to Convert 8k Axles to Electric Over Hydraulic Disc
    For a disc brake kit for your 8k axles you'd want the # K2HR858DD which is a disc brake kit for that axle. For a kit for the electric over hydraulic actuator with lines and a breakaway the best kit option we have is the HydraStar kit part # CAR-HBA16-2 as this is the most reliable and best performing kit we have.
    view full answer...
  • Timbren Silent Ride and Disc Brake Kit Recommendation for Lippert 7k Axles
    The Timbren Silent Ride 7k system part # TSR7000T05 would be a great solution that doesn't quite break the bank like the MorRyde would. Then for a disc brake kit you'd want the part # K2HR712D which is a 7k kit that will fit your Lippert 7k axles well. You will also need the bearings part # 25580 and # 14125A for each hub and then seals too as part # RG06-070. This is a Dacromet coated setup which will fight corrosion well.
    view full answer...
  • Can Larger Electric Brake Assemblies be Used on 7K Trailer Axle
    None of the drums offered that are compatible with the wheel bearings used by a 7K axle would work with a 12-1/2 x 3.375 brake assembly, which is usually used on a 8 or 9K axle. I'm assuming your trailer is a tandem axle. Do both axles have brakes? If not, you could add brakes to the second axle which would dramatically increase your braking performance. You would indeed experience more reliable braking action if you went with disc brakes. In order to make a recommendation, I'd need...
    view full answer...
  • Adding Electric over Hydraulic Brakes to Boat Trailer
    The best system we have for your situation would be a disc brake kit with an electric over hydraulic actuator, like the Cargo Towing Solutions HydraStar Electric-Hydraulic Actuator w/ Line Kit for Disc Brakes, # CAR-HBA16-2. To install this system you would need a disc brake kit. To determine the correct kit your trailer bearings and hub pattern will need to be known. I would be glad to help put together a system for you if you can send me some information. First you will need to determine...
    view full answer...
  • Trailer Axles and Electric Over Hydraulic Disc Trailer Brakes that Offer Best Ride for 14K Trailer
    For a 7,000 pound trailer axle I recommend a Timbren system, # TASR7KS01. This is actually an axle-less system with its own built in suspension. Since there is no axle beam connecting one side to the other it creates independent suspension at all the wheels. For 2 axles you would need 2 kits. For compatible disc brakes I recommend Kodiak dacromet disc brake kit # K2HRCM1337-9DAC. This kit is for 1 axle so to put brakes on both axles you would need 2 kits. For as much weight as you are...
    view full answer...
  • Which Trailer Electric Over Hydraulic Actuator is the Best
    For the absolutely best performance and reliability you can't beat the HydraStar electric over hydraulic actuators. We have found that they are the most reliable, react the fastest and just in general work the best. For just the actuator you would want part # HBA16 but if you wanted a kit that has brake lines and a breakaway kit you would want the part # CAR-HBA16-2. Then for your hubs and rotors # K2HR35D. I also attached a link to a page that has a guide that will walk you through...
    view full answer...

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Info for this part was:

Expert Research:
Michael H
Expert Research:
Jameson C
Expert Research:
Adam R
Installed by:
Jeff D
Video Edited:
Kathleen M
Written by:
Laura H
Test Fit:
Randy B
Test Fit:
Shane H
Updated by:
Sarah W
Updated by:
Amanda M
Video by:
Jonathan Y

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