Troubleshooting Brake Controller that Blows Fuse When Using Manual Override
Updated 08/27/2018 | Published 08/25/2018 >
Question:
hook controller up 04 chevy 1500 when holding manual to the left keep blowing fues wired hot wire into fues panel with fues able link I pusched new wireing harness.
asked by: Orvel R
Expert Reply:
It sounds like the manual override on your Tekonsha Primus IQ Brake Controller # TK90160 is blowing a fuse on your Chevy truck. If this is the case, then there is likely a short somewhere on the wiring that is causing a spike in voltage when you use the override slide. Since you used the Plug-In Adapter # 3015-P to install the controller, I recommend unplugging the unit and checking for any bent pins inside both the adapter and the factory port on your truck. Make sure the factory connector is free of any debris or dirt that might have worked its way in. Also inspect the factory wiring for any exposed or damages sections that might be causing the short, replacing as needed.
If you aren't able to find and resolve the issue, please let me know and we can continue to troubleshoot.
Continue Researching
- Shop: Suspension Enhancement
- Shop: Transmission Cooler
- Search Results: air bag
- Search Results: airlift 1000
- Search Results: suspension enhancement
- Shop: Derale Series 8000 Plate-Fin Transmission Cooler Kit w/Barb Inlets - Class III - Efficient
- Shop: Firestone Coil-Rite Air Helper Springs - Rear Axle
- Video: Checking Out the Firestone Coil-Rite Air Helper Springs
- Q&A: Tekonsha Primus IQ Trailer Brake Controller # TK90160 Blowing Fuse on 2015 BMW X5
- Shop: Derale Series 8000 Plate-Fin Transmission Cooler Kit w/Barb Inlets - Class IV - Efficient
- Shop: Derale Series 8000 Plate-Fin Transmission Cooler Kit w/Barb Inlets - Class II - Efficient
- Shop: Air Lift 1000 Drag Bags for Coil Springs - Rear
- Q&A: What is the Difference Between a Class II and a Class III Hitch?
- Shop: Trailer Hitch
- Search Results: trailer hitch
- Video: Firestone Ride-Rite Air Bags with Easy Mount Compressor Feature Breakdown
- Shop: Curt Powered Tail Light Converter with 4-Pole Flat Trailer Connector
- Article: Trailer Wiring Diagrams
- Shop: Trailer Wiring
- Search Results: trailer wiring
- Video: Manufacturer Spotlight - SuperSprings Vehicle and Trailer Suspension
- Q&A: Firestone Air Bags for 2026 Ford F-350 FX4 Dually
- Article: Brake Controller 7- and 4-Way Installation Kit (ETBC7)
- Shop: Universal Installation Kit for Trailer Brake Controller - 7-Way RV and 4-Way Flat - 10 Gauge Wires
- Article: How to Measure for Trailer Hitch Drop
- Q&A: Recommended Bike Rack and Dual Hitch Adapter for Carrying E-Bikes While Flat Towing
- Search Results: trailer tires and wheels
- Video: Choosing the Right Vehicle Suspension Upgrades
- Video: One Year Later | Firestone Airide Helper Springs and Heavy Duty Air Compressor
- Shop: Brake Controller