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Troubleshooting New Thule Key that Won't Turn Lock on Cargo Box  

Updated 06/11/2025 | Published 06/24/2020

Question:

I went to open my Thule box after hanging up for a couple years and my locks won’t open. Not sure what to do. I did order a replacement key, which I wanted anyway, but I don’t think it’s a key issue.

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Expert Reply:

Does the key turn at all? Or does it turn but not release the lock mechanism? It is not unusual to need to lightly tap the key all the way into place in the lock core the very first time you use it so that it seats fully. You can use a rubber mallet or small hammer to gently coax the key into its fully-inserted position. This usually does the trick.

expert reply by:
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Jameson C
Dcor profile picture

Dcor

6/7/2024

I am having the same issue. I purchased a replacement key from you. Came in quicker than expected, too! Went to put the key in, perfect. Turned the lock, perfect. Box still won't open. The silver part of the lock sticks out almost an inch. IS it a Button?? are the insides of the locking mechanism not turning? I cannot figure it out.

Jameson C. profile picture
Etrailer Expert

Jameson C.

6/10/2024

@Dcor Which specific Thule box do you have?
Tribeee profile picture

Tribeee

6/11/2025

Our key turns but the trigger doesn’t release the lock

Jameson C. profile picture
Etrailer Expert

Jameson C.

6/11/2025

@Tribeee Is this a cargo box or a bike rack locking knob?
Tribeee profile picture

Tribeee

6/11/2025

@JamesonC It’s a Velo Compact 924-926 Grey release trigger is floppy - key turns but doesn’t release.
Jameson C. profile picture
Etrailer Expert

Jameson C.

6/11/2025

@Tribeee I wish we carried that brand but since we don't we can't really help with replacement parts for it.

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