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  1. Vehicle Heaters
  2. Zerostart
  3. Engine Block Heater
  4. 120 Volts
  5. 600 - 999 Watts
THIS ITEM IS NOT A FIT FOR
2004 Chevrolet Tahoe
Zerostart

Zerostart Custom Fit Engine Block Heater - M27 Threaded Immersion - O-Ring Seal - 120V - 600 Watts

Part Number: ZE24SR
In Stock
$106.66
Vehicle Heaters
Not Confirmed to Fit

2004 Chevrolet Tahoe

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Cold mornings don't have to mean sluggish starts and long idles. This custom fit block heater warms the coolant so your engine fires up smooth and reaches operating temperature quicker. Hit the road faster knowing your engine is ready to work. Great Prices for the best vehicle heaters from Zerostart. Zerostart Custom Fit Engine Block Heater - M27 Threaded Immersion - O-Ring Seal - 120V - 600 Watts part number ZE24SR can be ordered online at etrailer.com or call 1-800-940-8924 for expert service.
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Zerostart Vehicle Heaters - ZE24SR

  • Engine Block Heater
  • 120 Volts
  • Zerostart
  • 600 - 999 Watts

Cold mornings don't have to mean sluggish starts and long idles. This custom fit block heater warms the coolant so your engine fires up smooth and reaches operating temperature quicker. Hit the road faster knowing your engine is ready to work.


Highlights

  • Easier Starts in Freezing Weather: Preheats engine coolant to reduce cold-start strain on your Cummins diesel engine.
  • Fits the Cummins ISV 5.0L: Works with specified pickup and commercial truck applications.
  • M27 Threaded O-Ring Connection: Seals in the designated engine port without tapered NPT threads.
  • 600 Watts of Coolant Heating: Uses 120V power to warm your diesel engine before the day begins.
  • Removable 6' Silicone Cord: Routes to an accessible plug-in location and detaches for replacement.
  • Phillips & Temro Experience: Zerostart comes from a supplier of OEM and aftermarket engine heaters.

Features to know about

Get Your Diesel Engine Ready Before the Day Begins

Your pickup may be headed to work, or your tractor-trailer may have a load to haul. Either way, freezing temperatures can make that first diesel engine start harder. This 600-watt Zerostart heater warms the coolant inside your Cummins ISV 5.0L before you turn the key. Starting with a warmer engine reduces cold-start strain and helps it reach operating temperature sooner. It's a practical way to prepare for winter mornings when there's still work to do.

Match the Right Opening in Your Cummins Engine

This heater is designed for compatible Cummins ISV 5.0L diesel engines, including those found in certain Nissan Titan XD pickups and commercial trucks. It uses an M27 straight-thread connection with an O-ring seal, which differs from the tapered NPT threads used on some other immersion heaters. It also doesn't press into a smooth freeze-plug opening. The manufacturer identifies the installation location at the front face of the engine, near the left cylinder. Confirm your engine's application and the correct installation location using the Zerostart catalog (instruction link A found below) before beginning.


Installation involves draining the coolant and removing the specified threaded plug. Clean the opening, inspect the O-ring, and follow the manufacturer's instructions for preparing the seal and tightening the heater. Unlike tapered NPT fittings, this connection relies on its O-ring to create the seal. After refilling the cooling system, check for leaks and remove trapped air before applying power. The heating element must be completely submerged in coolant whenever it's plugged in.

Keep the Power Connection Where You Can Reach It

You don't want to open the engine compartment every time you need to plug in on a cold morning. The included 6' silicone cord lets you route the power connection to an accessible spot on your pickup or commercial truck. Secure it away from hot surfaces, sharp edges, and moving parts, leaving enough slack for engine vibration. Connect it to a properly grounded 120V outlet and always unplug it before starting your engine.

The cord is removable, so damage to the cord doesn't mean replacing the entire heater. This model uses a Type K connector, and the Zerostart 6' replacement power cord (ZE99SR) is available separately.

Know Who Makes Your Zerostart Heater

Zerostart is a Phillips & Temro brand. You might recognize Phillips & Temro from factory engine-heating applications even if the Zerostart name is unfamiliar. The company develops and tests heaters for original-equipment and aftermarket applications, including diesel engines used in pickups and commercial equipment. That experience matters when you're choosing a heater that needs to fit a specific opening in your engine block.

Important Notes:

1. Coolant and Installation

Use a 50/50 mixture of ethylene glycol antifreeze and water. Never use straight antifreeze or a mixture containing more than 65% antifreeze, as this can cause the heating element to fail prematurely. Avoid stop-leak additives. This heater uses a straight-thread O-ring connection, not tapered NPT threads. Inspect the O-ring and sealing surface before installation. Lubricate the O-ring with antifreeze, liquid soap, or silicone grease as directed. Never use petroleum-based lubricants, which can damage the O-ring and cause leaks. Follow the manufacturer's instructions for tightening the heater. Overtightening can damage the connection or compromise the seal.


2. Testing Your Heater

Never plug in the heater before installation just to see if it works. Without coolant surrounding the heating element, it can quickly overheat and cause serious burns. Instead, disconnect the heater from power and use a multimeter to check resistance directly across its electrical pins. The manufacturer's general testing guidance specifies a reading between 5 and 100 ohms.


3. Using Your Heater Safely

Always make sure the heating element is fully submerged in coolant and any trapped air has been removed before plugging it in. After refilling the cooling system, follow the engine manufacturer's procedure for purging trapped air. Always unplug the heater before starting your engine. Running the engine while the heater is plugged in can create an air pocket around the element, causing it to overheat and fail prematurely. Connect only to a properly grounded 120V outlet, using a 3-wire grounded extension cord if needed.


4. Disconnecting the Power Cord

When disconnecting the heater from your extension cord, firmly grasp each plug and pull them apart. Never yank on the cords themselves. This can damage the electrical connections, potentially causing the heater to malfunction or creating an electrical short.

Specs

Application and Installation:

  • Heater type: threaded coolant immersion engine block heater
  • Application: compatible Cummins ISV 5.0L V8 diesel engines
  • Vehicle applications: specified Nissan Titan XD pickups and commercial tractor-trailers
  • Thread type: M27 straight thread with O-ring seal (STOR)
  • Mounting: threaded connection with O-ring seal
  • Installation location: see installation instructions
  • Manufacturer part number: 3500165

Electrical and Power Cord:

  • Voltage: 120V
  • Wattage: 600W
  • Included cord: 6' removable silicone power cord
  • Connector style: Type K, right-angle
  • Replacement cord: Zerostart 3600008 (ZE99SR; sold separately)

Construction:

  • Heating element: copper

Warranty & Certification:

  • 1-Year limited
  • CSA certified


3500165 Zero Start Engine Block Warmer - Immersion Heater - 120V - 600W - M27 - Cummins ISV 5.0L

Installation Details ZE24SR Installation instructions

This Product Fits The Following Vehicles




Video of Zerostart Custom Fit Engine Block Heater - M27 Threaded Immersion - O-Ring Seal - 120V - 600 Watts
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Videos are provided as a guide only. Refer to manufacturer installation instructions and specs for complete information.




Video Transcript for Review of Zerostart Vehicle Heaters - Engine Heater Cummins ISV 5.0 L Nissan Titan - ZE24SR

Hi, everybody. Andy here with etrailer.com. Let's take a quick look at the Zerostart Engine Heater. Now, this has been designed to fit your 2016 to 2019 Nissan Titan XD, 5.0-liter V8 diesel engine turbocharged, specifically the Cummins ISV 5.0-liter engine. And on custom-fit parts such as this heater, I do recommend taking advantage of our Vehicle Fit Guide here at etrailer.com. Just pop in the year, make, and model of your vehicle, and answer any other questions that it might have for you.

And our Fit Guide will confirm if this heater will work for you, or if we have something comparable that will work for you. So cold mornings don't have to slow you down. With this Custom Fit Zerostart Block Heater, your engine's going to be ready to roll even when the temperature drops. As I mentioned, this is designed specifically for the Cummins ISV 5.0-liter engine. So it's gonna warm your coolant before you even turn the key, so your engine's gonna fire up smoothly, run stronger right away, and avoid the strain that comes with cold, dry starts.

So no need to mess with trial-and-error installs or modifying parts. This heater is going to fit exactly where Cummins intended, the left front cylinder, ensuring efficient heat transfer every time. So this is going to give you 600 watts of steady heat at 120 volts. It's gonna keep your coolant warm and help your engine reach operating temperature faster. So that means less idling, quicker takeoffs, and better protection for your engine on those freezing mornings.

Now, this power cord is going to be removable. So if for whatever reason you damage this cord, you're not gonna have to take the heater out and replace the heater, you'll just have to replace that cord. So, that's convenient. Instructions are also included to guide you through that installation process. But if ya happen to have any other questions about this heater or anything else that we carry, don't hesitate to reach back out to us.

We wanna make sure that you're gettin' exactly what you want and need. Well, again, my name is Andy. Thank you for joining me.

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Info for this part was:

Employee Mary K
Edited by:
Mary K
Employee Daron K
Updated by:
Daron K
Employee Dawn Z
Updated by:
Dawn Z
Employee Alex H
Written by:
Alex H
Employee John S
Video Edited:
John S
Employee Andy C
Installed by:
Andy C

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