Electric Brake Controller Installation on Dodge Ram Truck

Brake Controller & Wiring Kits

Please select the year of your vehicle to search for your brake controller and wiring kit

  



With Factory Installed 7-Way

If you drive a newer Dodge Ram Truck (~1995 - Present) and your vehicle already has the factory installed 7-Way trailer connector then only a couple parts are required.

Parts Needed:

  1. The Brake Controller
  2. The Universal, Tekonsha, or Valley Brake Control Adapter
    • Sometimes this will be provided by dealer.

Start by plugging in the brake control adapter into the OEM harness located under the steering wheel, just to the right of the emergency brake pedal. Then find a place to mount the brake controller. It should be in a position that is easily accessible. Cut the wires to the proper length and then connect. Installation is now complete. Note: Fuses may need to be installed under the hood.

Then connect the Brake Control Adapter to the Brake Controller. The factory adapter uses different colors, but the wires are labeled. The wires match up: red to red, black to black, white to white, blue to blue. Then plug the adapter, which is now connected to the brake controller, into the plug under the dash. Then mount the brake controller to a place on the dash. Make sure that it is easily accessible.

OEM Plug

OEM Plug is usually blue.

Brake Controller Install

Brake Controller where it is easily accessible.




Factory Installed 4-Pole

If you drive a newer Dodge Ram Truck (~1995 - Present) and your vehicle already has the factory installed 4-Way flat trailer connector then only a few extra parts are needed. Although not all late model trucks with a 4-pole has the brake controller plug. Make sure to double check if you have a 2005-2007 model truck to see if the truck as the correct port.

Parts Needed:

  1. The Brake Controller
  2. The Universal, Tekonsha, or Valley Brake Control Adapter
    • Sometimes this will be provided by dealer.
  3. 7-Way or 6-Way 4-Pole Adapter
  4. Wire - number of feet depends on truck bed size and hot lead

Step 1:

Start by plugging in the brake control adapter into the OEM harness located under the steering wheel, just to the right of the emergency brake pedal. Then find a place to mount the brake controller. It should be in a position that is easily accessible (See Above). Connect the wires. If the port is not available, see the start from scratch.


Step 2:

Brake Controller Conection Wire

Usually located under the driver's side of the vehicle, right behind the front wheel well is a wire connector. As you can see in the picture there are more wires on the hood side (right side) of the connector than the hitch side. Using a circuit tester you can locate the wire that supplies power to the trailer brakes. Usually it is the blue one. Using a scotch lock, run a wire lead from the blue wire to the back of the vehicle. Enough wire will be needed to make it from the front wheel well to the end of the truck bed. The wire lead will connect to the blue wire on the 7-Way or 6-Way trailer adapter. After mounting the new trailer adapter and plugging it into the original 4-pole connector, installation is complete.

Note: If a hot lead is needed, it would need to be connected to the battery via a circuit breaker. That wire would then connect to the black wire on the trailer connector adapter.





No Existing Wiring Harness

Parts Needed:

  1. The Brake Controller
  2. The Brake Control 7-Way or 6-Way Installation Kit or one of Draw-Tite's Installation Kits (5505 or 5506)
  3. 4-Pole Trailer Connector for the Vehicle
    • If needed, use the Wiring Fitguide to see the quick, easy, no-cutting wiring adapter that is recommended for your vehicle.

Step 1 - In the Back:

Y - Pipe

Start in the rear of the vehicle by first installing the 4-Pole trailer connector. Next, find a good place to mount the 7-way or 6-way trailer connector and then connect it to the newly installed 4-Pole. Ground the 7-Way or 6-way connector and run the extra-long wire lead up to the front of the vehicle. A good place to run the wire is between the truck bed and its cross members.

Step 2 - Under the Hood:

After slicing open the sleeve that holds the two wires, run the blue wire through a hole in the firewall. This will connect to the brake controller and carries the signal that activates the trailer brakes. The other wire will be for a "hot" lead (if needed) and will run to the battery through a circuit breaker.

Y - Pipe

Finding a hole in the firewall can sometimes be a little difficult. Before drilling a hole, always look for wires already running through the wall. On this Dodge, a hole was found just to the right of the emergency brake pedal (see picture close to bottom of page). It is often easier to run the wires through the hole by removing the grommet and put a slice into the grommet. Then insert the wires into the grommet and reinstall.



Attach Circuit Breakers

Find a safe place to mount the circuit breakers. The hot lead attaches to the 40 amp circuit breaker given in the kit. The 20 amp circuit breaker is for the brake controller power supply

Note: Some brake controller models require a 30 amp circuit breaker which is not included in the installation kit. Also a smaller circuit breaker or an in-line fuse can be used on the hot lead.

Run two wires to the battery on from each breaker. Each post on the circuit breaker is labeled. Be sure to connect the battery to the post labeled "BATT" on the breaker.



Battery Set up in Dodge Pickup Truck

After connecting the wires to the positive post on the battery, the ground wire will need to be run to the negative post. Start at the battery and route the wire back through the firewall. It will be connected to the ground wire on the brake controller (white wire).



Connecting to the Brake Switch

Now that all the leads are run into the cab, the red wire on the brake controller needs to be connected to the brake pedal.

To do this, follow the wires connected to the switch at the top of the brake pedal. Using a circuit tester, find the wire that carries the signal once the brake pedal is engaged. Usually it is the white wire with a tan stripe. Scotch lock the brake controller's red wire to this one.



Hole through the Fire Wall

Before connecting the rest of the wires to the brake controller, be sure to remember to slide the wires through the grommet in the firewall. Connect the ground wire to the brake controller last.



Brake Controller Mounted

After mounting the controller where it is easily accessible, installation is complete.









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Recent Brake Controller Questions and Answers

View All Brake Controller Questions


Question:

I was looking for a plug on 2005 Ford explorer it has an RV plug in the back but I need to hook up a brake controller and I can not find any plug under the dash to plug in the brake controller harness.

asked by: Peter       last update: June 11, 2009

Reply:

If your Explorer has the factory installed 7 way connector, it will have the connector to install the brake controller. It is located behind the center instrument cluster, to the right of the radio. You mihgt be able to reach it from underneath, but the easiest way to access it would be by removing the glove box tray.

reply by: Mike


Question:

I bought the 7 way trailer connector tester. The BK light flashes while pluged in to the truck. Is this correct. What is BK?

asked by: Jerry       last update: June 9, 2009

Reply:

The 'BK' is the signal from the brake output circuit. Many brake controllers send a small amount of intermittent current through the circuit to determine if a trailer is attached. That is what is causing the light to blink.

reply by: Mike


Question:

where and how do I make the link between the 7way plug unit at the back of the truck, with the brake controler unit. I installed the controler and plugged into the port under the dash with a wireing kit, but dont know where to make the connection to run between the two. 2007 Dodge Dakota 4x4 V6 SLT extended cab truck.

asked by: Kevin       last update: June 9, 2009

Reply:

What you are describing is a bit of an oddity. In my experience, the port under the dash is usually only present when the vehicle has the factory installed 7 way on the rear bumper. Take a look at our Dodge Truck Brake Controller Installation Guide. Under the heading "Factory installed 4 pole", you'll see a connector that is located behind the front wheel well on the driver's side of the truck. On the Dodge Ram trucks, this is where the brake output from the port under the dash terminates. If this is the case with your vehicle, you can tap into this wire, and run a 12 ga. wire back to the trailer connector. If this connector isn't present in your vehicle, you can simply cut the blue wire from the controller before the point where it plugs into the port under the dash, and connect it to a length of wire that runs back to the trailer connector.

reply by: Mike


Question:

I have a 2002 Honda CRV. Since I have a 2009 Aliner Scout 1100 lbs\electric brakes on order, I will need to install a 7 way harness. The Honda dealer can sell and install the harness, but does not install brake controllers. Our local CampingWorld says they can install the controller, but will not without a dealer installed harness and pigtail They claim these are two separate items. The Honda dealer does not know what the pigtail is and neither do I. What do I need besides the 7 way harness and brake controller for a 2002 Honda CRV? Any information and installation instructions would be appreciated.

asked by: Kevin       last update: June 9, 2009

Reply:

I'm not aware of any pigtail that can be used for installing a brake controller on your vehicle. The CR-V is not equipped with the port under the dash for plugging in a controller, so it must be hardwired into the vehicle. We have a brake controller installation guide that will help you through the installation. As the guide mentions, in addition to the brake controller, you will need the hardwired brake controller installation kit and the T-One Vehicle Wiring Harness. This harness will tap into the CR-V's lighting circuits and will plug into the rear of the 7 way connector included in the installation kit.

reply by: Mike


Question:

2002 Ford Superduty. 7 way factory installed plug on the back. factory adaptor plug under the dash going to the controller. I cant get the trailer brakes to work, anymore. I have two trailers, and two trucks. The brakes work on the horse trailer,with the 07 Ford, for sure. But when I pluged my 02 into the same working trailer, the light on the tekonsha I thinks thats how its spelled controller doesnt show the green light, and does not turn red or orange when I step on the brake. When I put my volt meter on the brake termanal at the back of the truck, 7 way socket, I have about 10 volts. No foot on brake when I test this either. I also put my meter on the wires coming from the under dash plug, going to the controller There is 12v of power going to the controller. At first I thought it was the flat deck trailer that was the problem, but Now I think it the truck. Could the controller be the problem? Since there is power at the plug on the back, and power into the controller. How would I check to see if power comes out of the controller to the back of the truck? Everything use to work last fall, with the 02 and the horse trailer. I also checked fuses, as well as the wire conections from dash plug to controller. Im lost

asked by: Len       last update: June 4, 2009

Reply:

In your question, you state that that you are getting output at the trailer connector without activating the brakes, is that correct? Can you test the blue output wire at the rear of the brake controller and see if you have power coming out on that wire without the brakes being applied? If you are getting output without the brakes being applied, the unit is bad, and must be replaced.

reply by: Mike


Question:

i just installed a activator 11 in 94 gmc Everthing seems to work except when i apply brakes with trailer on brakes apply then release with O/L message and then apply again. connected without easy connect and only using a 20 amp reset fuse instead of a 30 amp

asked by: Jason       last update: June 4, 2009

Reply:

Is sounds like there is either a pinched brake circuit wire on the trailer, or the brake magnets are worn and need replacing. Pull the wheel and drum off, and look at the magnets. If you can see the copper wire showing through the face of the magnet, it needs replacement. While replacing the magnets, examine the inside of the drums where they come into contact with the magnets. If there are grooves worn in the metal, you'll want to have the inside of the drum resurfaced.

reply by: Mike


Question:

Hello, I find nothing on any van brake wiring harness applications, I have a 05 GMC Safari cargo that came with the tow package and been told I have to cut/spice wires despite the fact I have the electrical junction box like other trucks, I dont understand?

asked by: Chris       last update: June 4, 2009

Reply:

Your Safari might have the junction box under the dash, but not the provision for plugging in a brake controller. GM ran a wire from the trailer connector on the bumper up to the passenger compartment. This wire is blue, and can be found near the emergency brake pedal. This wire would connect to the output (blue wire) of the brake controller. The other connections would need to be hard wired. The black wire would need to be run to te positive battery terminal, via a 20 or 30 amp circuit breaker, depending on which your brake controller requires. The white wire would ground to the negative battery terminal, and the red wire would connect to the brake stop light switch located above the brake pedal. The switch will have several wires coming out of it, use a circuit tester to locate the wire that only shows current when the brake pedal is pressed. Once you find that wire, tap the red wire into that circuit.

reply by: Mike


Question:

I have a 99 chevy 1 ton that had a 7 pin install by the previous owns mech. shop. When I hook it up to my trailor, the elec. brakes lock up right away and dont stop until I unplug it. I switched the blue and black around in the trailor connector, the trailor is a 5 pin, with and adaptor to a 7 pinand the brakes work fine now on my fathers 99 chevy. father has a later model 99, mine is the earlier 99 My question is what is right/ Also have new brake controller and the diagram that is on the installation guide looks nothing like my truck compartment.

asked by: Brian       last update: June 4, 2009

Reply:

Are you using a 6 to 7 way adapter? There are two accepted ways to wire a 6 way connector. One uses the center pin as the lead for the brake output, the other uses the center pin as the 12V power supply for trailer accessories. Since you swapped those wires, and all is well, now you have no worries. Long story short, there is no one accepted way, both are correct. GM made two pickup models that year, the C/K Series, and the Silverado. That might explain why your truck looks different than the install guide.

reply by: Mike


Question:

Where would the blue wire hook up to on a 98 toyota tacoma. Is there a 6 plus harness that snaps on to such a vech? instead of running new wires from the fuse panel area?

asked by: Jay       last update: June 4, 2009

Reply:

The blue wire on the trailer connector would run back to the passenger compartment and connect to the blue wire (brake output) of your brake controller. The 1998 Tacoma has no 'plug in' option for installing a brake controller. The controller would have to be directly hardwired in to the vehicle wiring. This is a fairly straightforward installation. We have a brake controller installation guide that you might find helpful. As the guide mentions, to install a controller in your vehicle, you'll need the Brake Controller Installation Kit. This kit includes everything you will need to complete your installation, even the 6 way connector. If your Tacoma doesn't have a 4 way trailer connector, you'll need a T-1 Connector that will tap into the truck's lighting circuits for the trailer to use.

reply by: Mike


Question:

I recently aquired a 1975 camper trailer that is equiped with electric brakes, however, there is what I believe to be a variable resister That is rustedtwo springs mounted parallel to each other with a double bracketthat connects the two and is adjustable to change the braking distribution between the trailer and towing vehicle Where would I find such an item or has this been replace with something new. It is a Sure Stop system????????

asked by: Lane       last update: June 4, 2009

Reply:

What you are describing is a resistor. It was used to fine tune the output from the brake controller, like a limit switch. They were used because older brake controllers were not as precise as the ones produced today. If you are using a modern brake controller, it is not needed and can be disconnected.

reply by: Mike


Question:

i have a 2004 dodge diesel ram 2500 i installed a drawtite activator brake controll unit my truck had a plug in port that i used to install now My crusie control does not work right it will set and then kick off like i hit the brakes and will not work again untill i turn the truck off and start it again this does not happen all the time this will happen with or without a trailer hooked up can you give me some idea what to do to fix this problem

asked by: Tom       last update: June 4, 2009

Reply:

Is this a new brake controller, or is it several years old? It sounds as if the controller is 'feeding back' to the brake switch. The only time this is supposed to happen is when the manual override switch is activated. Is it possible that the override switch is being bumped?

reply by: Mike



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