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  1. Brake Actuator
  2. Demco
  3. Surge Brake Actuator
  4. Disc Brakes
  5. 2-5/16 Inch Ball Coupler
  6. 20000 lbs GTW
Demco Surge Brake Actuator - Disc - Primed - 2-5/16" Ball - 20,000 lbs
Demco

Demco Surge Brake Actuator - Disc - Primed - 2-5/16" Ball - 20,000 lbs

Part Number: DM8203102
$611.30
Retail:$751.58
You Save: $140.28
Brake Actuator
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Confidently haul up to 10 tons with this actuator behind you engaging your trailer's disc brakes. EZ-Latch coupler makes coupling a snap. Primed and ready for for a custom paint job after the actuator is welded on. Proudly made in the USA. 1-800-940-8924 to order Demco brake actuator part number DM8203102 or order online at etrailer.com. Free expert support on all Demco products. Great prices and Fastest Shipping for Demco Surge Brake Actuator - Disc - Primed - 2-5/16" Ball - 20,000 lbs. Brake Actuator reviews from real customers.
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Demco Brake Actuator - DM8203102

Highlights

  • Confident Braking Control: Activates disc brakes automatically as you slow—no controller needed.
  • EZ-Latch Coupling: Drops onto a 2-5/16" ball and locks with a clear click for secure hookup.
  • Built for Heavy Loads: Handles up to 20,000 lbs GTW and 2,000 lbs tongue weight for tough hauls.
  • Ready for Custom Finishes: Primed steel surface welds easily and accepts paint.
  • Smooth, Long-Lasting Operation: Inner member glides on self-lubricating plastic liner.
  • Added Safety Backup: Includes breakaway cable with snap hook for emergency stops.
Made in USA

Features to know about

Confident Control: 20,000 lbs Surge Power for Disc Brakes

This actuator brings serious stopping force to your trailer, handling up to 20,000 lbs GTW with hydraulic disc brakes. It engages automatically when your tow vehicle slows down, sending pressure through the lines without needing an electric brake controller. The large reservoir keeps plenty of brake fluid on hand, and the automotive-style diaphragm cap seals out contamination for dependable braking performance on every haul.

Simple, Solid Connection: 2-5/16" EZ-Latch Coupler

Hooking up is quick and sure thanks to Demco’s EZ-Latch design. Just lower the coupler onto the hitch ball and listen for the metallic “clink” that tells you it’s locked in place. There’s no need to fuss with a latch or tug it into position. Once latched, you’ve got a tight, safe connection ready to hit the road. A pin hole on the side lets you add a lock if you want extra security while parked.

Close-up of the Demco EZ-Latch coupler connecting to a hitch ball, demonstrating automatic latch engagement for secure trailer hookup.

Smooth Operation: Self-Lubricating Plastic Liner

Inside the actuator, the inner member glides on a heavy-duty acetal copolymer liner. This self-lubricating surface keeps movement smooth and consistent every time you brake. It’s tough enough to handle constant use and exposure to the elements without grinding or binding, giving you reliable performance trip after trip.

Close-up of the hard plastic acetal copolymer liner inside the Demco DA10 surge brake actuator, showing durable self-lubricating surface.

Ready for Custom Finishing: Primed Weld-On Design

The heavy-duty steel body comes primed and ready for welding onto a 3" wide trailer tongue. After it’s in place, you can paint it however you like to match your trailer. The weld-on setup eliminates bolt patterns and ensures a solid fit built to last. It’s a clean start that makes customization straightforward and strong from day one.

Built-In Safety: Included Breakaway Cable

A built-in breakaway cable with a snap hook helps protect your trailer if it ever becomes unhitched. The cable automatically activates the brakes in a separation, keeping things under control in an emergency. It’s an extra layer of safety built right into the actuator so you can tow with confidence every time out.

Specs

Application

  • Application: trailers with hydraulic disc brakes

Mounting

  • Designed to weld on top of: 3" wide trailer tongue

Compatibility

  • Ball size: 2-5/16"

Cutaway view of Demco EZ-Latch trailer coupler showing internal locking components and mechanism for securing the hitch ball.

Weight and Capacity

  • Gross towing weight: 20,000 lbs
  • Maximum tongue weight: 2,000 lbs

Model Information

  • Model number: DA20

Warranty

  • Warranty: 1-Year

8203102 Demco DA20 Hydraulic Trailer Brake Actuator for Disc Brakes - 2-5/16" Ball Easy Latch Coupler - 20,000 lbs





Video of Demco Surge Brake Actuator - Disc - Primed - 2-5/16" Ball - 20,000 lbs
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Videos are provided as a guide only. Refer to manufacturer installation instructions and specs for complete information.




Video Transcript for Built to Launch, Built to Last: Demco Breaks Down Their Surge Brake Actuators

Hello, neighbors, it's Brad here from etrailer and today I'm in Boyden, Iowa at the Demco headquarters and manufacturing facility where we got to see Demco products made. And these are all products that I handle on a daily basis when doing flat tows, fifth wheels, or even couplers. They cover so many different towing products and they have plenty of experts here to break down some of their products a little bit more to give you some understanding as well as allow me to ask those questions on products that I handle every day. So, Carter, what do we have here So, this is DA86 brake actuator model. This one is designed for disc brakes. We do also offer for drum brakes, as well, depending on what your trailer actually has on itself.

The nice thing about our actuators, they are all hydraulic-based, so they are all inertia-based. As you back up with the trailer, the brakes are applied as you back up and then going forward, obviously, when you come to a stop, the inertia on the inner slide tube itself will engage this as it's necessary. That will allow the brake fluid inside of the master cylinder reservoir here to go throughout the brakes. Brad So, what's the typical application for this So, this one here, this would be on smaller utility trailers, marine trailers, boat trailers. Obviously, with that as well, the plated finish here, a lot of marine applications will use that to prevent rusting.

That's kind of the main user for this. This is a light duty, so this is actually rated at 8,600 pounds. We do offer anything from 7,000 up to 20,000-pound actuators. So if I'm adding this to a trailer or replacing an old one, what's installation look like Yeah, so this one itself is a standard three-hole application. A lot of OEMs out there, trailer manufacturers out there, will have this standard three-bolt system on it.

We do have weld-on features, as well. A-frame options, definitely depends on what your trailer has as far as the application goes. We do kind of pride ourselves on flexibility with mounting applications, as well. So, it's designed to mount on a standard three-inch tongue, that's kind of industry standard out in the market. Basically, with this one, obviously, you'll have those three bolts that will allow you to take your existing one off, put this one on and away you go.

This red tab is catching my attention. I'm assuming that this is a lockout It is, you are correct, yes. So, most disc brake actuators will come standard with an electric lockout on the backside. Usually you have either a bypass solenoid or an inline solenoid that will just have two wires connecting to it. One's a power, one is a ground source. If there is a case where the ground is not proper, the solenoid isn't functioning like it's designed to, this is where this manual lockout comes into play. The nice thing with that, basically, all you would have to do in a standard situation, it would be down like that, flip the tab up. As soon as you back up, that does not allow for this inner slide tube to move in and apply those brakes. And then as soon as you pull forward with this, this tab would actually fall out of the way, that'll allow you to go in a normal state. Brad So, a nice little backup plan in case electronics aren't working, which I can imagine marine applications is probably one of those Right, yes, absolutely. So, obviously you wanna get your boat in the water. Best way to do that is to, obviously, backup with that. You don't wanna have the brakes apply when you do that. Obviously, it is a frustrating situation when the solenoid isn't working like it's designed to. So that's definitely a nice feature that that manual lockout comes into play. We got to see this manufactured today. Family-owned company here in Iowa, made in the US, so a great product. Carter, thank you for taking the time to show us your surge actuator. Yeah, thanks for stopping over. Appreciate it.

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Info for this part was:

Employee Leah B
Edited by:
Leah B
Employee Lindsey S
Written by:
Lindsey S
Employee Jameson C
Expert Research:
Jameson C
Employee Laura H
Updated by:
Laura H
Employee Wilson B
Updated by:
Wilson B
Employee Dustin K
Video Edited:
Dustin K

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