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  1. Vehicle Heaters
  2. Zerostart
  3. Engine Block Heater
  4. Threaded Style
  5. 120 Volts
  6. 1000 Watts
THIS ITEM IS NOT A FIT FOR
2020 Chevrolet Silverado 6500
Zerostart

Zerostart Engine Block Heater for Ford, International, and Other Engines - 27 mm THD - 1000W

Part Number: ZE89YR
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$86.43
Retail:$112.03
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Vehicle Heaters
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2020 Chevrolet Silverado 6500

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Your diesel truck or work machine still has a job to do after a freezing night. This 1,000W heater warms coolant in select Ford, International/Navistar, and John Deere engines before startup, reducing cold-start strain when work begins. Great Prices for the best vehicle heaters from Zerostart. Zerostart Engine Block Heater for Ford, International, and Other Engines - 27 mm THD - 1000W part number ZE89YR can be ordered online at etrailer.com or call 1-800-940-8924 for expert service.
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Zerostart Vehicle Heaters - ZE89YR

  • Engine Block Heater
  • Threaded Style
  • 120 Volts
  • 1000 Watts
  • Zerostart

Your diesel truck or work machine still has a job to do after a freezing night. This 1,000W heater warms coolant in select Ford, International/Navistar, and John Deere engines before startup, reducing cold-start strain when work begins.


Highlights

  • Easier Starts on Cold Mornings: Preheats coolant to reduce cold-start strain before your first job.
  • Fits Select Ford Diesel Trucks: For listed 6.0L, 6.4L, and 6.7L engines; verify vehicle fit.
  • Ready for Working Equipment: Fits specified International/Navistar and John Deere engines.
  • 27 mm Threaded Immersion Fit: Installs in the designated engine opening rather than a dry cavity.
  • 1,000 Watts of Coolant Heating: Uses 120V power to warm the engine before a freezing-morning start.
  • Replaceable 6' Silicone Cord: Routes to an accessible connection and can be changed if damaged.

Features to know about

Get Your Diesel Ready for the Road or the Workday

A freezing night doesn't change the work that needs to get done. Maybe you've got a diesel pickup heading to a jobsite, a delivery truck waiting for an early route, or agricultural equipment needed for morning chores. When an engine has been sitting outside all night, starting can put extra strain on its components. This 1,000-watt Zerostart heater warms the engine coolant before startup, helping reduce cold-start strain and allowing the engine to reach operating temperature sooner. It's a practical way to prepare your truck or equipment before the day begins.

Match the Heater to Your Engine

This heater fits select Ford diesel vehicles, including specified 6.0L, 6.4L, and 6.7L V8 applications. You'll find those engines in everything from Super Duty pickups to commercial chassis and vans. For these vehicles, use the etrailer fitguide to confirm your year, model, and engine before ordering.


It's also listed for International/Navistar MaxxForce 5 and 7 engines, along with specified VT275 and VT365 applications. For agricultural and industrial equipment, it fits select John Deere Series 350 PowerTech Plus iT4 engines, including the 4.5L 4045 and 6.8L 6068. These engines can power different types of machinery, so identifying the engine is more useful than relying on the equipment name alone. Check the manufacturer's application information and the installation instructions below for the correct fit and location.

Warm Coolant Directly Through the Threaded Connection

This is a threaded coolant-immersion heater, not a dry cartridge or press-in freeze-plug heater. It replaces a designated 27 mm threaded plug, placing the heating element directly in the engine coolant. As the coolant warms, natural convection helps move heat through the cooling passages, giving the engine a warmer starting point before you turn the key.


The installation location depends on the engine. Phillips & Temro specifies a right-rear location for the listed International/Navistar and John Deere engines, as well as certain Ford 6.0L and 6.4L applications. Its application guide identifies a left-rear location for specified Ford 6.7L engines. You can verify the placement using the Phillips & Temro catalog and application guide linked below (instruction link B). Follow the instructions for your particular engine, including the proper threaded connection, sealing method, and tightening specifications. Refill the cooling system and remove trapped air before connecting electrical power.

Keep the Power Cord Accessible and Replaceable

If you're plugging in before an early shift, you don't want to search around a crowded engine compartment for the connection. The included 6' silicone power cord can be routed to an accessible location on your vehicle or machine. Secure it away from exhaust components, sharp edges, and moving parts, leaving enough slack for normal engine movement.


The cord is removable, so a damaged electrical connection doesn't mean replacing the entire heater. The compatible replacement is the Zerostart 6' replacement power cord (ZE99SR) , manufacturer part 3600008. It uses the matching Type K connector, so be sure to use the correct replacement rather than a cord intended for another heater style.

Know Who Makes Your Zerostart Heater

Zerostart is a Phillips & Temro brand. You may already recognize Phillips & Temro from original-equipment engine-heating applications, even if the Zerostart name is less familiar. The company develops heating products for diesel pickups, commercial trucks, agricultural machinery, and industrial engines. That experience is useful when you're maintaining a working engine and need the correct heater for its connection and electrical requirements.

Important Notes:

1. Coolant and Installation

Allow the engine and coolant to cool completely before installation. Follow the engine manufacturer's instructions for draining and refilling the cooling system. Phillips & Temro recommends a 50/50 mixture of antifreeze and water. Do not use straight antifreeze or a mixture exceeding 65 percent antifreeze, as this can cause premature heater failure. Avoid coolant containing stop-leak additives.


2. Threaded Connection and Heater Placement

This heater uses a 27 mm THD threaded connection. Confirm your exact engine application and the designated installation opening before removing the existing plug. The correct installation location varies by engine, and a matching connection diameter alone does not establish compatibility. Follow the manufacturer's instructions for sealing, positioning, and tightening the heater. Do not over-tighten the connection. If an O-ring is specified, avoid petroleum-based lubricants and use antifreeze as directed.


3. Testing Your Heater

Do not plug in the heater before installation to see if it works. The heating element must be fully immersed in coolant before electrical power is applied. Operating it in open air can damage the element or cause serious burns. To check electrical resistance, disconnect the heater from power and use a multimeter according to the manufacturer's instructions. General Zerostart testing guidance specifies a resistance reading between 5 and 100 ohms.


4. Using Your Heater Safely

Refill the cooling system and remove trapped air before connecting power. Use a properly grounded 120V outlet and an extension cord rated for the electrical load and operating environment. Keep wiring away from hot surfaces and moving parts. Always unplug the heater before starting the engine. When disconnecting power, grasp the plugs rather than pulling on the cords.

Specs

Compatible Engines:

  • Ford:
    • 6.0L V8 diesel: select applications
    • 6.4L V8 diesel: select applications
    • 6.7L V8 diesel: select applications
    • Confirm vehicle years and models using the etrailer fit guide
  • International/Navistar:
    • MaxxForce 5: 2007 and newer applications
    • MaxxForce 7: 2007 and newer applications
    • VT275 and VT365: specified applications
  • John Deere Series 350 PowerTech Plus iT4:
    • 4045: 4.5L, 4-cylinder
    • 6068: 6.8L, 6-cylinder

Installation and Construction:

  • Heater type: threaded coolant immersion
  • Connection: 27 mm THD
  • Installation location: varies by engine
  • International/Navistar location: right rear
  • John Deere location: right rear
  • Ford 6.0L and 6.4L diesel location: right rear
  • Ford 6.7L diesel location: left rear, per manufacturer application guide
  • Heating medium: engine coolant
  • Manufacturer part number: 3500069

Electrical and Power Cord:

  • Voltage: 120V
  • Wattage: 1,000W
  • Included cord length: 6'
  • Cord material: silicone
  • Connector type: Type K
  • Replacement cord: Zerostart 3600008 (ZE99SR), sold separately

Warranty & Certification:

  • 1-Year limited
  • CSA certified


3500069 Zero Start Custom Fit Engine Heater - Coolant Immersion - 27 MM THD - 120V - 1000W - Ford, International/Navistar, Ram, and John Deere

Installation Details ZE89YR Installation instructionsAlternate Instructions ZE89YR Installation instructions

This Product Fits The Following Vehicles




Video of Zerostart Engine Block Heater for Ford, International, and Other Engines - 27 mm THD - 1000W
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Videos are provided as a guide only. Refer to manufacturer installation instructions and specs for complete information.




Video Transcript for Review of Zerostart Vehicle Heaters - Engine Block Heater - ZE89YR

Hi, everyone. Steve here with etrailer. Today we're looking at our Zerostart engine heater. Start your engine easier and warm your cab a little faster in cold weather and freezing temps with this frost plug-style engine block heater. So, you heat your engine, cool in, it's going to stop it from thickening and potentially freezing, resulting in more reliable and easier startups and smoother operations for your engine. Now this is a custom fit application.

From what I can find, it looks like it fits a lot of different Rams and Ford diesel turbocharged trucks. So make sure you're checking the Fit Guide here at etrailer.com, and your things like year, make, and model, et cetera, to make sure you're getting the right part for your specific needs. Now, the plug here is a 120-volt, and it's rated at 1,000 watts of power. And it uses a removable plug, so you can simply untwist this and then gently wiggle this plug out of place. And as you can see, it does have a nice hold, and that's actually what you want, because you don't want it coming out prematurely.

There we go. And then of course you have the main core here. So this heating element, much like what you would find in a water heater or something like that, is going to heat up whenever it's plugged in and keep everything nice and warm, and again, keep it from freezing. So again, folks, this is the Zerostart engine heater. Again, check the Fit Gide to make sure it fits your vehicle.

I'm Steven. Thanks for watching and reach out if you have any questions.

Ratings & Reviews

5.0

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by:
I tested out the Zerostart engine block heater, and I like how well it’s designed for cold-weather starts. I was impressed by how solid the build. What really stood out to me is that Phillips & Temro actually test fit their heaters and work directly with OEMs to make sure every unit fits and performs the way it should. They’ve got a full engineering team and a cold room big enough to fit a semi-truck, where they test products down to –40°F. It’s a well-engineered heater that’s tested to fit, and that kind of quality control gives me a lot more confidence compared to other brands, like KAT’s, that don’t go through the same level of development. It’s a reliable heater that does exactly what you need when the temperature drops.
by:
2016 Ford F-250 Super Duty
Easy to use.
by:
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Info for this part was:

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