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Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi

Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi

Item # HBA16-252-82
Our Price: $1,081.10
Brake Actuator
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Shipping Weight: 21 lbs
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Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance. 1-800-940-8924 to order Hydrastar brake actuator part number HBA16-252-82 or order online at etrailer.com. Free expert support on all Hydrastar products. Great prices and Fastest Shipping for Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi. Brake Actuator reviews from real customers.
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Hydrastar Brake Actuator - HBA16-252-82

  • Electric-Hydraulic Brake Actuator
  • Disc Brakes
  • Hydrastar
  • 1600 psi

Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance.


Features:

  • Electric-hydraulic brake actuator lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes
  • Responds to commands from in-cab electric brake controller (sold separately) to apply trailer brakes
    • Activates trailer brakes when you apply brakes in tow vehicle
  • Includes brake line kit and standard breakaway kit
  • Gives you greater control over your trailer's brakes than that provided by standard hydraulic actuators
    • Faster response time
    • Proportional braking for smooth, effective stops
    • Quick adjustment when you change trailers or loads
  • Overcomes problems associated with standard surge brake actuators
    • No interference when you back up, even uphill - no more getting out of your vehicle to lock out brakes
    • No brake drag or pushing sensation, which can occur with surge brakes when you drive downhill
    • Improved safety - allows use of manual override feature that is included with most electric brake controllers, so you can engage the trailer brakes without having to apply your vehicle brakes
  • Constructed of extruded aluminum to resist corrosion
  • Includes built-in bleeder - lets you easily flush air out of your brakes
  • Installs on trailer, connecting into trailer's wiring and hydraulic brake lines
  • Made in the USA


Specs:

  • Application: single- or tandem-axle trailers with disc brakes
    • Requires additional hydraulic line kit (9579-01 - sold separately) for triple-axle trailers
  • Maximum output pressure: 1,600 psi
    • Check with trailer brake manufacturer for pressure specifications
  • Vehicle requires the following (sold separately):
    • In-cab electric brake controller
    • 7-Way, blade-style trailer connector mounted near the bumper (HS381-9000)
  • Actuator dimensions: 11-3/4" long x 3" wide x 7-3/8" tall
  • 2-Year limited warranty


Note: Do not power wash the Hydrastar actuator or take it through a commercial car wash. High-pressure water may damage the seals on the actuator.


The Hydrastar electric-over-hydraulic trailer brake actuator applies pressure to your trailer's hydraulic brake system in response to the electrical signals sent from your in-cab brake controller. As a result, your trailer's hydraulic brakes will be activated every time you apply the brakes in your vehicle or press the manual override on your controller. You will get responsive hydraulic braking, which you control conveniently from inside your vehicle with your electric brake controller.


Hydrastar Electric-Over-Hydraulic Actuator vs Standard Surge Brake Actuators

With the Hydrastar electric-over-hydraulic actuator, you can get all the benefits of towing with an electric brake controller while using hydraulic brakes. Because this actuator will activate according to the settings you have chosen for your brake controller (sold separately), you will have more control over when and how your trailer brakes engage. Depending on the features of your brake controller, you may be able to control both the rate and intensity with which your trailer's brakes activate. You can also use the manual override on your brake controller, which allows you to engage the trailer brakes without having to apply the brakes in your vehicle. And perhaps most impressive, if you have a proportional brake controller, your brakes will be activated with an intensity that matches the braking speed and power of your rig.


This pump-and-motor-based system increases response time compared with traditional actuators because the trailer brakes are triggered when you apply the brakes in the tow vehicle, as opposed to when the trailer pushes against the hitch ball. This not only gives you faster, more efficient braking, but it also eliminates the pushing sensation that occurs in setups that use standard surge brake actuators.


Hydrastar actuators are also beneficial because, unlike standard surge couplers, they allow you to activate your brakes when reversing down an incline, such as a boat ramp. Having the ability to brake in reverse gives you more control and prevents wear on your tow vehicle.


Hydrastar Installation

Hydrastar Installation Diagram

This Hydrastar electric-over-hydraulic brake actuator will give you years of trailer-stopping performance. The actuator mounts on your trailer's frame with the included hardware. Then it splices into the trailer's wiring and connects to your hydraulic brake lines from the 3/16" female port. Lines and fittings are sold separately.


Durable Construction

Just like other Hydrastar electric-over-hydraulic actuator models, this system is built of extruded anodized aluminum for superior corrosion resistance. The weathertight seals protect internal components from the elements.


Brake Controller Compatibility

Not all electric trailer brake controllers work with this electric-over-hydraulic brake actuator. See the following table to determine compatibility with common models of brake controllers. For best performance, it is recommended that you use an aftermarket electric brake controller rather than an OEM factory-installed controller.


ManufacturerVehicle Years/Controller ModelsCompatibleCompatible if Used with HBA-CAM
VehiclesFord2005-2006Yes
2007-2008NoYes
2009-2015Yes
Dodge2010-2015Yes
GMC/Chevy2007-2015NoYes
Brake ControllersDrawtite5500 Activator IIYes
5510 Activator IIYes
Hayes81741B Energize IIIYes
81760 EngageYes
81792K G2Yes
81725 SyncronizerYes
81770 EndeavorYes
HopkinsImpulse Digital 47325Yes
Insight 47297Yes
Brake Force 47225No
Reliance 47284No
Agility 47295No
MaxbrakeBrake ControllerYes
RedneckRedline TA900Yes
RedlineTA900ANo
RedlineTA1000No
RedlineTA1100No
RedlineTA1200No
Tekonsha90185 ProdigyYes
90885 P2Yes
90195 P3Yes
90160 Primus IQNo
9030 VoyagerYes
ValleyVA32812 BlackbirdYes
VA32811 PhantomYes

Hydra Star Hydraulic Brake Line Kit Parts Diagram

  • (A) 25' Long brake line - 3/16"
  • (B) 6' Long brake line - 3/16"
  • (C) 4-1/4' Long brake line - 3/16"
  • (D) 1-1/2' Long male/male flex line - 3/16"
  • (E) 3/16" Brass X-fitting
  • (F) 3/16" Brass T-fitting
  • (G) 3/16" Brass union


381-7067 Cargo Towing Solutions formerly Carlisle Hydra Star Electric-Over-Hydraulic (EOH) Brake Actuator

496-252 Hydra Star Hydraulic Brake Line Kit - Tandem Axle - 25' - 3/16" - Model BL-25T

496-82 Hydra Star Breakaway Battery Kit - 5 Amp/Hr - Model HBA-BA

Installation Details HBA16-252-82 Installation instructions



Customer Satisfaction Score:


Customer Reviews

Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi - HBA16-252-82

Average Customer Rating:  4.6 out of 5 stars   (28 Customer Reviews)

Electric-hydraulic brake actuator with brake lines lets you use an electric brake controller from inside your vehicle to adjust and control your trailer's hydraulic brakes. Enjoy convenience as you achieve greater braking control and performance.

by:

Works perfectly, much better than the surge brakes it replaced. Tows better, no banging back and forth. I installed myself, and I'm no mechanic,



by:

Was a great tease, received box 4 of 4 and had to wait until Monday for the rest to arrive, the boxes were a bit hammered, and when a caliper mount bolt fell out I was worried how many other bolts had gotten lost, but everything was there. Service was great, free shipping, these were heavy boxes, and they are tough to pack well so they don't pop open. Thanks to the order staff and especially Sammi G for getting my order straightened out from my miss ordered parts, will be ordering my trailer parts from them again!

Darrin G.

4/23/2019

This has been the best upgrade hands down that I could have done, and Im sure when it comes to stopping quickly, there is no better choice than a hydraulic electric disk brake system



by:

Has worked flawlessly since installation. Braking has been improved immensely.



by:

Actuator has worked flawlessly for a year now on our 27 ft. travel trailer. Too bad I didn't get the correct sized brake line with the parts; had to wait for over a week for the replacement. And the break away pin that came with the kit broke while I tried pulling it out before I even installed it. Contacted etrailer and they said a new one would be sent to me. I'm still waiting after a year!



by:

The brakes work great once they start to apply. The problem with the electric over hydraulic system is they don't come on the minute you apply the brake pedal. It takes time for the electric pump to build up some pressure.

Etrailer Expert

Thomas M.

1/26/2022

It should not take that long for your electric over hydraulic brakes to react. You will want to bleed your brakes again to make sure that there is no air in the system. Also, if you an OEM brake controller you will need to replace that with a brake controller that is designed to work with electric over hydraulic systems, like the Tekonsha Prodigy P3 Trailer Brake Controller - 1 to 4 Axles - Proportional Part # 90195.



by:

Little dissapointed to see corrosion/rust on some of the fittings after only three months. Why wouldn't all fittings be stainless steel for something made to go in water!?

Etrailer Expert

Jenny N.

6/16/2022

You mentioned that the fittings were showing some signs of rust. The brake lines that we carry that are stainless steel typically will have fittings that are not and therefore can rust. I recommend looking at a brake line kit like part # 20TR-BLKIT which has brass fittings or you can also use a product like Never-Seez to protect the current fittings.



by:

I can't say enough good things about the staff at etrailer. They helped me pick out the correct items to install disc brakes on my boat trailer and the technical staff was extremely helpful in helping me better understand how to perform the installation. This was the first time I ever install a new brake system and their help enabled me to easily and successfully complete the installation. A+ for the product quality and for etrailer staff!



by:

This brake kit has held up very well! It came with plenty of adapters, tees, hoses, and pipe to make hydraulic brakes a reality on any two-axle trailer. I bought hoses and pipe for a third trailer and the brake actuator has no problem stopping my fully-loaded stacker trailer with three axles.



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Photos attached



by:

hydrastar brake kit best thing you can install for safty on a trailer



by:

Like the disc brake over the drums they work great. But they need to sell them as a kit for the different axle sizes instead of pieces. Other then that they are worth the money.



by:

Best upgrade I have purchased. Decreased stopping distance by 50%. Smooth stopping and immediate. No lag like electric



by:

Still one of the best trailer related purchases I ever made!!!



by:

Has been in use on the trailer for a year now and has performed as expected.



by:

Pat C was very helpful and patient. I received all my packages two days after ordering. Thanks for your great costumer service.



by:

Perfection

William

5/7/2019

No issues at all . System work great and I like the conversion . Theses where actually the first set I installed here at my shop and have since done 3 more and soon to do another . I will continue to shop and purchase with etrailer



by:

William

1/29/2023

It is definitely the best improvement made to this trailer. Every part of the complete conversion project has performed flawlessly. Thanks again for all your help with the online installation guides.



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Show More Reviews

See what our Experts say about this Hydrastar Brake Actuator

  • Hydraulic Disc Brake and Electric Over Hydraulic Actuator for 2017 Grand Design Reflection 28BH
    It looks like you're on the right track. Assuming that your existing hubs use the 15123 outer/25580 inner bearings and the 10-36 seal, the Kodiak # K2HR526D disc brake kit and the # BK3-100 bearing kit will work great. Keep in mind that the # K2HR526D already includes the races which are preinstalled, but there's nothing wrong with having a few extra parts on hand. It's typically less expensive to get the bearing kit than purchasing the parts individually anyway. The # HBA16-252-82 Actuator...
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  • Parts Needed to Add Disc Brake Kit to Dexter 8,000 lb
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  • Parts Needed to Change Electric Brakes on a Tandem Axle Trailer to Electric-Over-Hydraulic Disc
    For a disc brake assembly I recommend going with the Kodiak Disc Brake Assembly # K2HR712DS for 1/2" diameter studs or Kit # K2HRCM1337-9DAC for 9/16" diameter studs. Both of these kits are for 7,000 lb trailer axles. For the inner bearing use part # 25580, outer bearing use part # 02475, and grease seal use part # RG06-070. If you have two 3,500 lb axles on your trailers I recommend the Titan Disc Brake Assembly # T10HREKITBB (2 for each axle) which comes with inner bearing # L68149,...
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  • Disc Brake Conversion Kit for 2019 Keystone Raptor 351
    The Dacromet Kodiak Disc Brake kit part # K2HR712D that you referenced is the place to start for your 7k Dexter axles. Dacromet resists rust much better than E-Coat so this would be the preferred route. Since this does not come with bearings, seals or caps you'd also need the # DBRKHW7 to provide all of that. The best EOH actuators are the Hydrastar actuators like what comes with the kit # HBA16-252-82. These react the quickest and provide the most reliability. This kit also comes with...
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  • Parts Needed to Convert from Drum to Disc Brakes on My Saltwater Trailer
    Your outer bearing # LM67048 will have the same 1.250" inner diameter of the # 15123. So the Kodiak Disc Brake Kit # K2HR526DKG will fit the spindle on your axle without issue. I will say that you should check the bolt pattern on the back of your current brakes to make sure you have a 5 bolt, however. I included a picture of how it should measure as well. As to the actuator, this will depend on if you were looking to go with a surge style actuator or electric over hydraulic. If you are...
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  • Parts Needed to Convert 3,500 lb Trailer Axle to Disc Brakes
    To convert your 3,500 lb axle to disc brakes you'd need the part # HBA16-252-82 that includes the actuator, breakaway kit, junction box, and 7-way trailer connector. Then for just the disc brake kits part # K2HR35D and you'd be set. I prefer the Hydrastar actuators as they are more reliable overall and faster reacting.
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  • Lift Kit and Electric Over Hydraulic Brake Setup for 2018 Rockwood Signature Ultralite
    Since you have Dexter number 11 axles on your 2018 Rockwood Signature Ultralite the correct and only lift kit solution is the Dexter lift part # K71-724-02 that you referenced which will give you a lift of 2-7/8 inches. Your axles are compatible with EOH brakes too. I am not sure if you are looking to convert from an electric drum brake to a hydraulic disc brake or from a hydraulic drum brake to a hydraulic disc brake but I will provide my recommendations for each option below. Electric...
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  • Parts Needed to Use the Kodiak Disc Brakes on a Trailer or Motorhome
    For your Kodiak Disc Brakes, part # K2HR858D, you do in fact need a hydraulic actuator and lines. The HydraStar Vented Marine Electric Over Hydraulic Actuator, part # HS381-8067, is a decent choice. However, I recommend part # HBA16-252-82 instead as this one comes with the lines needed to connect to the brakes. I've linked to a video installation of this actuator and lines for you to reference. When it comes to wiring in the actuator, I highly recommend using the Wiring Kit for HydraStar...
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  • Kit to Convert 2020 Jayco Eagle HT 30.5 MLOK to Disc Brakes
    The disc brake kit that's going to fit your 2020 Jayco Eagle HT 30.5 MLOK that has two 3,500 lb axles you'd need the part # HBA16-252-82 that includes the actuator, breakaway kit, junction box, and 7-way trailer connector. Then for just the disc brake kits part # K2HR35D and you'd be set. I prefer the Hydrastar actuators as they are more reliable overall and faster reacting.
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  • Will the Kodiak Disc Brake Kit for 6,000 Pound Axles Fit 2018 Wolfpack Cherokee 38 5th Wheel
    The Kodiak Disc Brake Kit - 12" Hub/Rotor - 6 on 5-1/2 - Dacromet - 5,200 lbs to 6,000 lbs # K2HR526D fits axles with a #42 spindle. This uses # 25580 inner and # 15123 outer bearings which are the most common size bearings for a 6k axle like the Dexter axles on your trailer. Without knowing the specific axles or pulling the hubs and checking your bearings there is no guarantee these will fit. I recommend checking your bearings or reaching out to Dexter with the serial number to verify...
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  • Should Brake Controller Settings be Different Between Larger and Smaller Trailers
    Are you needing to add brakes to your Big Tex trailer, or are you looking to add another HydraStar EOH like part # HBA16-252-82 that you were looking at? Since the braking strength is determined by the electric brake controller in your tow vehicle, you will definitely want to use different settings for a smaller trailer. This is the case whether you are using an EOH actuator or standard electric brakes. If you can give me some more insight as to what you're needing from me I'd be more...
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  • Can My 2016 Ford F-150 Factory Brake Controller Actuate HydraStar Electric Over Hydraulic Brakes
    I spoke to HydraStar and the brake controller in your 2016 Ford F-150 will power their actuators perfectly fine, and without the need of any add-ons, like the Electric Over Hydraulic Actuator Adapter Module # HBA-CAM. The HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes # HBA16-252-82 will have 1/3rd of the parts needed, but you will still need rotors and calipers, as well as a new coupler to complete the set up. With you replacing a surge style actuator, I am assuming you...
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  • Best Disc Brake Components to Replace 2002 Airstream International with Tandem 3,500 lb Axles
    The Hydrastar disc brake actuators are the most reliable and quickest reacting so that would be what I would recommend. For that we have the part # HBA16-252-82 that includes the actuator, breakaway kit, junction box, and 7-way trailer connector. Then for just the disc brake kits part # K2HR35D and you'd be set.
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  • Where to Place the Four Loom Clamps to Support Brake Lines in Kit HBA16-252-82
    In short; they're not secured to the trailer frame. Presumably you would strategically place the loom clamps near those fittings you mentioned from kit # HBA16-252-82 to limit any movement of those fittings. The rigidness of the metal lines will help keep those metal lines in place so the clamps would not be needed for the metal lines. We do have other loom clamps if you want more, # A0500 for 1/2 inch and # A0250 for 1/4 inch. We also have clips, # T0936600, for more brake line support. I...
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  • Disc Brake Kit and Actuator for Grand Design with Dexter 5,100 lb Axles
    The Kodiak disc brake kit part # K2HR526D that you referenced will fit your RV that has Dexter 5,100 lb axles and has bolt pattern of 6 on 5-1/2 inches. If you need an actuator kit and brake lines our most reliable and best performing option is the HydraStar part # HBA16-252-82. I attached install videos for both kits mentioned as well.
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  • Are Kodiak Disc Brake Kits Compatible with Hydrastar 1600 PSI Electric Over Hydraulic Actuators
    Absolutely! Disc brake kit # K2HR35D is compatible with the Hydrastar 1600 psi actuators including # HBA16, # HS381-9067, # HS381-8067, and kits with lines, # CAR-HBA16-2 and # HBA16-252-82. It will also work older models as long as they were designed to be used with disc brakes.
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  • Parts Needed to Convert AL KO 12k Dual Wheel Axle to Disc Brakes
    For your AL KO 12k dual wheel axle the Kodiak Disc Brake Kit - 11.35" Rotor - #120 Spindle - 12K - ALKO # K2HR12A11-120DW that you referenced is correct and comes with everything needed to convert to a disc setup. There isn't a slip on style rotor setup that would convert your current hubs to disc though so this would be only option. Then for a kit that includes the best actuator and all of the other components to convert to electric over hydraulic you'd want the Hydrastar kit part # HBA16-252-82...
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  • Recommended Disc Brakes w/ Oil Hubs for a Tandem Axle 5th Wheel Trailer w/ 7,000 lbs Axles
    To add oil hubs and disc brakes to your 7,000 lbs axles, you will want the Dexter Disc Brake Kit - 12-1/4" Hub/Rotor - Oil - 8 on 6-1/2 - E-Coat item # K71-694-695-13. This kit comes with all of the necessary bearings, races, and seals needed to complete your installation. You will also need brake lines and an actuator, I recommend the HydraStar Kit item # HBA16-252-82 which comes with the brake lines needed for a tandem axle trailer, wiring, the best actuator available, and a breakaway kit.
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  • Recommended Conversion from Electric Drum Brakes to Electric Over Hydraulic Disc Brakes
    The Kodiak Disc Brake Kit - 11" Rotor - 8 on 6.5 - Raw Finish - Leaf Spring - 12K - Dexter/Lippert # K2R1258L12 is the option for dual wheel axles and will use idler hubs compatible with your axles for mounting the wheels. Then I recommend the HydraStar Electric Over Hydraulic Actuator Kit for Disc Brakes - 1,600 psi # HBA16-252-82. If you need help in getting the correct idler hubs for this conversion, you can pull one of your current brake drum hubs and get the bearing numbers off...
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  • Parts Needed to Convert 2021 Jayco Eagle 330 RSTS to Electric Over Hydraulic Disc
    Since we know your 2021 Jayco Eagle 330 RSTS has two 6k axles we can help you convert it to a disc brake setup. For the hub/rotors you'd wan the Kodiak Disc Brake Kit part # K2HR526D (6 on 5-1/2") for each axle and then for the rest of the disc brake components you'd want the Hydrastar Electric Over Hydraulic Actuator Kit for Disc Brakes # HBA16-252-82 which comes with all of the other components you'd need like brake lines and breakaway kit but also comes with the best and most reliable...
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  • Parts Needed to Convert 10k Trailer Axles from Electric Brakes to Electric Over Hydraulic
    First thing you need to do is verify the axles that your trailer has. Hopefully they are a standard axle like a Dexter 10k which the # K2R1058D11 you referenced fits. This brake kit is designed to fit the trailer hub # 8-288-3UC1 which was found on 10k axles made before 2009. Then for a kit that comes with brake lines for a tandem axle trailer you'd want the # HBA16-252-82 and you'd be set. Your controller would need to be compatible with EOH brake like our P3 part # 90195 is.
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  • Parts Needed to Convert 10 Dexter Axles to Disc Electric Over Hydaulic
    We can definitely help, but can you get me the brand of your axles on your trailer and what year you think they were made? Looking for disc brakes or drum? With that info I can get you set up with everything you'd need for sure.
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  • Comparing the HydraStar Electric Over Hydraulic Actuator Kit HBA16-252-8 and CAR-HBA16-2
    The only difference between the HydraStar Electric Over Hydraulic Actuator Kit part # HBA16-252-82 and the HydraStar Electric Over Hydraulic Actuator Kit part # CAR-HBA16-2 is the length of the main line. The former comes with a 25' long main line and the latter a 15' long main line.
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  • What Info Is Needed to Pick Out Upgraded Trailer Axles
    Hey Carter, it is possible to upgrade your axles but it really just comes down to getting the correct axle dimensions from your current axles and ordering the higher capacity with same dimensions. You need the hub face to hub face dimension as well as the distance between spring centers. We don't have any 10k axles though so you'd need to find a local trailer shop to you who can order customer axles and let them get you what you need.
    view full answer...


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