Brake Controller Installation on 1978 Ford F100

Expert Reply:

To use the electric brakes on the trailer, you will need a brake controller to actuate them. I can highly recommend the Tekonsha Prodigy P2, part # 90885. The P2 is our best seller, it is very easy to use and set up.

You will also need one of our Brake Controller Installation Kits. If you are needing a 6-way connector, use part # ETBC6. For a 7-way, use # ETBC7. The kits contain everything necessary to install a controller, including the adapter that will plug into your existing 4-pole connector. Unless you have some 10 or 12 gauge wire laying around, you will want to order an extra 10 feet of the duplex cable, part # 10-2-1.

Once that adapter is plugged into your existing 4-pole, the lighting connections are complete. There will be 4 wires remaining. The black and blue wires will be connected to the duplex cable included in the kit. The cable will then be ran under the vehicle to the engine compartment, where the blue wire will run into the cab through the firewall, and connect to the blue wire exiting the rear of the brake controller. The black wire in the cable will attach to the positive battery terminal via the 40 amp circuit breaker included in the kit. The white adapter wire will ground to the truck frame, and the purple wire which feeds the trailer back-up lights can be tapped into the reverse light circuit on the truck if needed.

That takes care of connections at the rear of the truck. The controller will need to mount under the dash within easy reach of the driver, typically to the right of the steering column so it will not get bumped into when entering and exiting the vehicle.

The controller will have 4 wires extending from the rear of the unit. The black and white wires will be ran through the firewall. The black wire connects to the positive battery terminal, via a 20 or 30 amp breaker included in the kit. Your instructions for your brake controller will state which breaker is needed. The blue wire will connect to the wire ran from the trailer connector adapter at the rear of the vehicle that was mentioned earlier. The red wire connects to the brake stoplight switch. The stoplight switch can be found by following the arm of the brake pedal up under the dash. The switch will be located at the top of the arm. You will need a circuit tester like part # 40376 to probe the wires exiting the switch, until you locate the wire that only shows voltage when the brake pedal is pressed. Once found, use the quick tap included in the kit to tap the red wire into that circuit.

Some wiring will be needed to accomplish the installation, but I will link you to full instructions, an FAQ page and an install video that will explain the process.

expert reply by: Mike L