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Carlisle


Accessories and Parts Carlisle

Accessories and Parts

Accessories and Parts Carlisle
Trailer Brakes Carlisle

Trailer Brakes

Trailer Brakes Carlisle
Trailer Breakaway Kit Carlisle

Trailer Breakaway Kit

Trailer Breakaway Kit Carlisle

Expert Answers about Carlisle

  • Comparing Drum Brakes to Disc Brakes of a 5th Wheel Trailer
  • I always recommend choosing disc brakes over drum brakes if you have the option. Disc brakes will provide more stopping power, less fade and require less maintenance because they have fewer moving parts. If your 5th wheel trailer currently has electric disc brakes and you want to convert to hydraulic disc brakes, then you will need not only the brakes, but a brake line kit and an electric-over-hydraulic actuator for disc brakes. You will also need a brake controller for your tow vehicle if y
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  • Installing Used Kelsey Energize Brake Controller in 2010 Chevrolet Silverado with Factory Harness
  • Please take a look at the linked article, which specifically addresses the process of installing an aftermarket electric brake controller in a Chevrolet Silverado that is equipped with a pre-wired harness. The wires from the GM harness connect to the brake controller wires as follows: Red/Black wire connects to Black wire (battery power) White wire connects to White wire (ground) LightBlue/White wire connects to Red wire (brake light signal) Dark Blue wire connects to Blue wire (brake cont
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  • Carlisle HBA-10 Electric Over Hydraulic Brake Actuator Not Working with Dodge Factory Brake Control
  • Your Hydrastar actuator is not cycling on to build pressure to apply the brakes when needed. This could mean that there is an electrical problem or a malfunction with the motor, or even a problem with the brake controller. I have included a picture of how the unit should be wired up. Any corrosion could be a cause of the problem. Make sure that the trailer and vehicle connectors are clean and free of corrosion on the pins and around back where the wires attach. You can also make sure that the
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  • Will the Carlisle Control Adapter Module, # HBA-CAM, Work with a Gen 5 HBA-12 Serial # 704403
  • The Carlisle Control Adapter Module, # HBA-CAM, will work with a Generation 5 model HBA-12 with serial number 704403. All of the models that are compatible with the module are listed on the product page along with the factory brake controllers that will work with the module.
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  • How Much Pressure Does an Electric Over Hydraulic Trailer Brake Actuator Put Out
  • The maximum for disc brakes and the Carlisle actuator # HBA16 is 1600 psi. If you are looking for a drum brake actuator then use # T4822500. Drum brakes require less pressure, 1000 psi maximum. The Titan actuator reaches full psi pressure in 1.3 seconds. It ramps it up from the minimum amount of pressure that brakes require up to that maximum. The pressure in the lines is going to be different and it depends on several factors like the brake line size and length and the amount of brake assemblie
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  • Electric Over Hydraulic Trailer Brakes Not Working with 2012 Dodge Ram and Factory Brake Controller
  • If you are using the Carlisle Hydrastar electric over hydraulic brake actuator then it should be compatible with the factory integrated trailer brake controllers in Dodge Ram trucks and you should not need the adapter module # HBA-CAM. You will want to make sure that the vehicle and trailer connectors are clean and free of corrosion. Also check the backs of the connectors where the wires attach. Do the same with all the connections with the brake actuator. Corrosion can cause a bad ground or
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  • Electric-over-Hydraulic System Recommendation for a 15K Trailer with Disc Brakes
  • For your 15,000 lb toy hauler, I recommend the HydraStar Actuator, # HBA16, that you referenced. The response time for this actuator from activation to full pressure is 1.2 seconds and it is compatible with the integrated brake controller in your 2012 Ford F-250 Super Duty. This actuator is also made here in the United States. This actuator is designed to be used with the industry standard 12 volt, 5 amp-hour breakaway battery. If you do not have a breakaway system, then I recommend picking
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  • Electric Over Hydraulic Brake Compatibility with Ford, GM, and Dodge Integrated Brake Controllers
  • The adapter # HBA-CAM will only work with HydraStar Electric-Hydraulic Brake Actuators. The Dexter actuator does not work with the GM or Ford integrated controllers but the Dodge ones seem to be fine. For the 2011 GM truck you will need to install an aftermarket controller. We actually have an FAQ article that covers this very problem. I have included a link to it for you. For a compatible brake controller I recommend the P2, # 90885, because it is easy to set up and easy to use. There is
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  • Is the HydraStar Actuator Compatible with the Integrated Brake Controller on a 2012 Dodge 4500
  • Yes, the Carlisle HydraStar Electric-Hydraulic Actuator, # HBA16, is compatible with the integrated brake controller on your 2012 Dodge 4500. There are some OEM compatibility issues with electric over hydraulic actuators, but those issues are mainly limited to GM and a few Ford OEM brake controllers. Keep in mind that this actuator was designed to work with disc brakes. If your trailer has drum brakes, then you will want to use the HydraStar actuator # HBA-10.
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  • Is the Carlisle Control Adapter Module Required for a 2012 Silverado 2500HD OEM Brake Controller
  • I spoke with my contact at Carlisle and he told me you will need the Carlisle Control Adapter Module, # HBA-CAM, to use your Hydrastar HBA-12 unit with the factory integrated brake controller on your 2012 Chevrolet Silverado 2500HD. The factory integrated brake controllers on 2007 to 2013 GM trucks are not directly compatible with electric over hydraulic braking systems and will require a separate adapter like the # HBA-CAM to function properly.
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  • Availability of Electric-Over-Hydraulic Actuator For Triple Axle Trailer With Disc Brakes
  • I would recommend the Titan BrakeRite Electric-Hydraulic Actuator for Disc Brakes, part # T4813100, for your triple axle trailer using disc brakes on all three axles. This actuator is designed for triple axle trailers and will need to have your tow vehicle wired with an in-cab brake controller like the Tekonsha Prodigy P2 Brake Controller, part # 90885. This brake controller works with electric over hydraulic or just electric trailer brake systems. I have included a link to the installation deta
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  • Is a 2010 Ford F-450 Integrated Brake Controller Compatible a Generation 5 Hydrastar HBA-10
  • On a generation 5 Hydrastar it is possible that you would need to use the Carlisle Control Adapter Module, # HBA-CAM. The generation 7 units will work without the adapter but it is a little less likely with the older generations. Adding the adapter could solve the problem. Also you will want to check the wiring on the trailer to make sure there are no loose or broken wires, bad or corroded grounds, or dirty or corroded trailer connectors on the vehicle and trailer. Fix/clean issues as needed
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  • Carlisle Adapter Module # HBA-CAM Fits 6th Gen Hydrastar and 2012 GMC Yukon w/Factory Controller
  • With the HBA 12 Hydrastar with serial number 713643 this would make it a 6th generation unit. You can use the Carlisle adapter, # HBA-CAM. The use of the adapter should allow the actuator to work properly with the factory integrated controller on your 2012 GMC Yukon Denali.
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  • Wiring Carlisle Control Adapter Module for HydraStar Electric-Hydraulic Brake Actuators # HBA-CAM
  • I will be happy to give you instructions for the Carlisle Control Adapter Module for HydraStar Electric-Hydraulic Brake Actuators, # HBA-CAM. I have included a picture that explains how to wire it in. Brake controller output from the 7-Way goes to the units red wire. White is ground. Black ties into the power wire on the actuator and to the break away battery. Blue connects to the actuator blue wire.
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  • Brake Controller Recommendation for a Truck with Air Brakes and a Trailer with Electric Brakes
  • The trailer brakes work on a separate circuit than the lights. You have a couple of options to control the electric brakes on the trailer. One option is to use an air over electric brake control, # 1300-80. This unit connects to the air brakes on the truck and when the brakes are applied it sends an electric signal back to the trailer brakes. The other option, and what I would do, is to use an electric brake controller like # 90885. For either of these controllers, the red wire attaches t
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  • Carlisle Hydrastar XL Electric-Hydraulic Brake Actuator, # HBAC10-CLR, Has Continuous Beep
  • We have had a similar question before that my colleague has investigated the issues with this unit and has found the following information: The Carlisle Hydrastar XL Electric-Hydraulic Brake Actuator, # HBAC10-CLR, requires a 12 volt battery that is a deep cycle battery and has a minimum capacity of 17 amp hours. You will want to check to make sure you have the correct type of battery installed. The battery recommended is the Carlisle Break-Away Kit and Battery for Hydrastar XL, # HBA-EBA.
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  • Will the Carlisle HydraStar Electric-Hydraulic Actuator Work on a Boat Trailer with Surge Brakes
  • The Carlisle HydraStar Electric-Hydraulic Actuator for Disc Brakes, # HBA16, will work with the surge brake system on your trailer, assuming your trailer has disc brakes. If your trailer has drum brakes, then you will want to use the HydraStar Electric-Hydraulic Actuator for Drum Brakes, # HBA-10. You will attach the brake line from your surge coupler to the fitting on the HydraStar system. This will allow the brakes to activate based on an electrical signal that is sent to the HydraStar sys
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  • Carlisle Hydrastar Electric Over Hydraulic Trailer Brake Actuator Does Not Cycle On/Build Pressure
  • Your Hydrastar actuator is not cycling on to build pressure to apply the brakes when needed. This could mean that there is an electrical problem or a malfunction with the motor, or even a problem with the brake controller You have stated that there is confirmed 12 volt power going to the unit but it could still be an electrical problem. You can also make sure that the Hydrastar white ground wire is connected to the vehicle ground and not to the trailer. They are very particular about this gr
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  • OEM Brake Controller on 2012 Ford F-250 Not Working With Dexter Electric Over Hydraulic System
  • The Carlisle Control Adapter Module, # HBA-CAM, that you referenced is designed to make certain electric brake controllers compatible with # HBA-10 and # HBA-16 Hydrastar Electric over Hydraulic actuators, and have not been tested with your Dexter system. Manufacturers typically do not test their products with products from other manufacturers. Since the trailer brakes seem to work fine with your Expedition and aftermarket Prodigy brake controller and Ford says the OEM brake controller is wo
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  • How to Test the Carlisle Hydrastar XL Electric-Hydraulic Brake Actuator Without Remote Controller
  • It is possible to test the Carlisle Hydrastar XL brake actuator without having the remote brake controller. You will want to wire the brake actuator into the trailer wiring first and then hook the trailer up to your vehicle to provide power to the actuator. The actuator should begin to cycle as it builds up pressure and eventually stop. If you apply 12 V power to the blue wire going into the actuator, essentially mimicking the brake away battery being activated, the brakes on the trailer sho
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  • Electric Over Hydraulic Trailer Brakes Not Working with Pedal on 2010 Dodge Ram Factory Controller
  • The adapter, # HBA-CAM is designed for Chevy and Ford integrated brake controllers. The Dodge integrated brake controller is not designed for use with electric over hydraulic braking systems at all. The best way to resolve the issue is to bypass the Dodge controller and use one that is compatible with electric over hydraulic brakes. I recommend the Tekonsha P2, # 90885 and wiring harness # 3021-P. In order to install this controller you will need to disconnect the integrated controller whi
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  • Converting Military Trailer Air Over Hydraulic Drum Brakes to Electric Over Hydraulic
  • You are correct, there are 4 electric over hydraulic braking systems, from 3 manufacturers, that can be used to eliminate the air over hydraulic actuator on your M200A1 trailer. These systems all require a breakaway system to meet DOT safety standards. I will detail each system for you so you can select the one that will work best for your truck and trailer setup. First, the Dexter Electric Over Hydraulic Brake Actuator, # K71-650, would be a good choice because it will work with the OEM brak
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  • Breakaway Kit to Comply with DOT Regulations when Using the Carlisle HydraStar Actuator
  • The Break-Away Kit and Battery, part # HBA-EBA, for the Hydrastar Electric-Hydraulic Actuator, part # HBA-10, is the correct unit to provide power to the hydraulic pump for the specified amount of time to meet DOT regulations. The battery in this breakaway kit is a 17 amp-hour rated battery, and most normal breakaway kits for standard electric trailer brakes only utilize a 5 amp-hour battery and would not provide power to meet DOT regulations with the Hydrastar unit. If a breakaway kit com
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  • How to Bleed Brakes on a Trailer with an Electric Over Hydraulic Actuator
  • The first step to bleed the brakes is to have the Carlisle HydraStar Electric-Hydraulic Actuator # HBA16 activate so that hydraulic pressure is being made in your brake system. You can do this by having somebody step on your tow vehicle brakes while your trailer is connected. They will need to be pressing the brakes while you are performing the following steps Starting with the brake furthest from the actuator open the bleeder screw and allow it to remain open until seeing brake fluid free of
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  • Remote Operated Brake Controller for Gooseneck Trailer with Electric Over Hydraulic Brakes
  • We do not offer a remote brake controller option that will work with the Carlisle HydraStar disc brake actuator you referenced. The most cost-effective option would be to bite the bullet and temporarily install a brake controller in the rental truck that is compatible with electric/hydraulic brakes like the Tekonsha Prodigy P2, part # 90885. This would involve some wiring, such as tapping into the brake light circuits, and running a power and ground wire to the battery. You would also ha
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  • Does Hydrastar HBA12 Trailer Brake Actuator Work on a 2006 Ford F-250 with Factory Brake Controller
  • From what we have learned, the HBA-10 with a serial number of 313800 or higher, and the HBA16 with a serial number of 506100 or higher are the affected devices that would require the use of the Carlisle Control Adapter Module, # HBA-CAM. However, it is still possible that the HBA12 will not be compatible with the integrated brake controller on your 2006 Ford F-250. If your HBA12 is a generation 5 with a serial number between 700100 to 705699 and it has a bleeder fitting on top and 4 wire lead
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  • What is the Purpose of the Carlisle Control Adapter Module # HBA-CAM
  • It looks like the CAM from the Carlisle Control Adapter Module # HBA-CAM stands for control adapter module. The purpose of this unit is to adapt the Carlisle HydraStar Electric-Hydraulic Actuator # HBA16 to the following brake controllers. Ford factory controller from 2007-2008 GM/Chevrolet factory controller 2007-2013 I attached installation instructions for this product for you to check out also.
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  • Will the Hydrastar Control Adapter Module Work With a 2008 Silverado with OEM Brake Controller
  • Yes, the Hydrastar Control Adapter Module, # HBA-CAM, is compatible with your 2008 Chevrolet Silverado OEM brake controller and with the Hydrastar HBA12 electric over hydraulic brake actuator, as long as it is a Generation 5 or later model. To check your HBA12 actuator, to see if it is a Gen 5 or later model, you will need to locate the serial number on the unit. Units made from 2003 to 2006 with serial numbers 700100 to 705699, are generation 5 models and units with serial numbers 705700 and
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  • Electric Over Hydraulic Brake Actuator and Compatible Brake Controller for a 3 Axle Boat Trailer
  • When using an electric over hydraulic brake actuator, you will want to make sure to choose one that is rated for disc brake use like the Titan BrakeRite, # T4813100. In addition to the actuator, you will also need a brake controller that is compatible with electric over hydraulic brakes if you do not already have one. For a brake controller, I recommend the Tekonsha P2, # 90885. This controller works with electric over hydraulic or just electric trailer brake systems. I have included a link t
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  • Electric Over Hydraulic Brake Actuator For A 20000 Lb Trailer With Disc Brakes
  • You mentioned a 20 ton (40000 lbs) tag trailer with disc brakes. If you have a 20 ton trailer it would most likely come with air brakes. Next, you mention a tandem axle trailer with two 10000 lb axles and disc brakes, so I am thinking you were meaning the same 20000 lb trailer. For your 20000 pound trailer with disc brakes, I recommend the Titan BrakeRite EHB Electric-Hydraulic Actuator for Disc Brakes, part # T4813100. If the distance between the front axle to the trailer hitch is 16 feet or
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