Trailer Brake Controller Information

Brake Controller & Wiring Kits

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An electric trailer brake controller is a device that supplies power from the tow vehicle to the trailer's electric brakes. Many styles are available that differ from how they look, to the number of brakes they can power, but all of them can be divided up into two main groups, Proportional or Time Delayed.

A proportional (or pendulum) brake controller senses how quickly the tow vehicle is stopping and applies the same amount of braking power to the trailer. With a Time Delayed (or solid state) brake controller when you step on the vehicle brakes a predetermined amount of braking power is sent to the trailer and then there is a delay as the unit ramps up to full braking power.



Proportional and Time Delayed Brake Controller Comparison

Proportional Brake Controller

Proportional Brake Controller

With proportional brake controllers, once the brake pedal is stepped on, a motion sensing device knows how fast the tow vehicle is stopping. It then applies power to the trailer brakes equally as fast (or slow) as the towing vehicle. This allows the trailer to stop at the same rate as the tow vehicle. Therefore, in an extreme stopping situation where the vehicle brakes are slammed on, a proportional controller will immediately send the maximum preset power to the trailer brakes.

This type of brake controller provides the smoothest and quickest braking while also providing the least amount of wear on both the vehicle and trailer's brakes. Proportional controllers are "enabled" by the brake pedal switch and "activated" by a pendulum circuit that senses the vehicle's stopping motion and applies a proportional voltage to the trailer's brakes. When properly adjusted the trailer will decelerate at the same rate as the tow vehicle, increasing braking efficiency and reducing brake wear.


Time Delayed Brake Controller

Time Delayed Brake Controller

With Time Delayed trailer brake controllers, once the brake pedal is stepped on, the pre-determined amount of power (which is set by the user, based on trailer weight) is sent back to the trailer brakes. On time delayed controllers, a delay always exists from when the brake pedal is pushed to when the unit reaches the user set, maximum power output. The delay can be shortened or lengthened with the 'sync' switch, available on most time delayed controllers, but it behaves the same way for every stop (slow or fast). If the sync switch is set too low, the vehicle will do most of the initial braking, putting extra strain on the vehicle's brakes. If the sync switch is set too high, the trailer will be braking harder. So in most cases, either the truck or the trailer will be doing the majority of the braking, resulting in uneven brake wear.

The time delayed brake controller system is easily installed and is very user friendly. It can be mounted at any angle. It also has a low profile. The amount of power that is sent back to the brakes is adjustable using a control on the brake controller. With most time delayed brake controllers, when towing with the hazard flashers on, the digital display will flash with the hazard flashers. If the brake controller is set to aggressively, pulsing may occur which will be felt in the trailer brakes. However, a pulse preventer can isolate the brake controller from the flashers and will eliminate the pulsing and flashing on the controller. A pulse preventer is not necessary for vehicles that have a different bulb for the stop and turn signals, which is typical of vehicles with amber turn signals.

Similarities:

  • Allow the user to adjust the maximum braking power to match the weight of the trailer being pulled
  • Have a manual override trigger that can be used to apply only the trailer brakes
  • Have the same wiring configuration for installation

Differences:

  • Cost: Time Delayed will typically be less expensive, although recent advances in Proportional Brake Controllers have made the cost difference much narrower.
  • Braking Performance: Time Delayed always sends the same braking power to the trailer, Proportional will vary the braking power based on how quickly the tow vehicle is stopping producing a smoother braking action.
  • Wear and Tear: Time Delayed will cause more wear on either the trailer or vehicle brakes because one or the other will be doing the majority of the braking. Proportional reduces wear by spreading the braking power evenly.
  • Mounting: Time Delayed may be mounted in any position and at any angle. Proportional will typically need to be mounted within a certain range, such as within 70 degrees of level, to work properly.
  • Calibration: Time Delayed will typically not require calibration. Some models of Proportional brake controllers need to be calibrated to work properly, but most of the newer models are self calibrating or have a very simple calibration, so they are nearly as easy to set up as time delayed.
  • Size: Time Delayed have traditionally been smaller and slimmer than Proportional, but newer models of proportional controllers come in shapes and sizes very similar to Time Delayed.
  • Use: Time Delayed are best for the casual user. Proportional should be considered if the trailer will be towed often because they operate well in diverse towing conditions and produce less wear on the braking systems.
  • Safety: Proportional brake controllers provide an additional level of safety because they will automatically ramp up to full power if the tow vehicle makes an emergency stop.




Typical Brake Control Wiring Diagram


Hitch supplied brake controllers require 4 wire connections.

1. Trailer Feed (usually blue): This is the wire that supplies brake power for the controller to the 6-way or 7-way trailer connector at the back of the vehicle. Some vehicles with factory tow packages already have this wire run from under the dash to the rear of the vehicle. Otherwise, the wire will need to be run along the underside of the vehicle and through the firewall to the desired Brake Control mounting location. To get through the firewall, sometimes a hole must be drilled. However, grommets or pre-existing holes are already available in most vehicles.

2. Ground (usually white): This wire is connected from the brake controller to any reliable ground location.

3. Brake Switch (usually red): This can be found near the top of the brake pedal. There are wires extending from the switch and using a circuit tester, the wire that has power when the brake pedal is pressed can be found. This wire is tapped into using a scotch lock.

4. Battery Power (usually black): This is the connection that supplies power to the brake controller. Some vehicles with factory tow packages already have this wire run from under the dash to the battery with some kind of circuit protection. Otherwise, a wire must be run through the firewall and connected directly to the battery with an in line circuit breaker.

diagram of a brake controller intallation


OEM Supplied Brake Controller Wiring Harness Color Guide

If your vehicle did not come equipped with a brake control wiring harness, a brake controller wiring adapter may be available for your vehicle which will provide a simple plug-in installation.

If your vehicle came with a factory provided brake contoller wiring harness, the chart below can be used to help match wire colors

Vehicle MakeOEM Supplied Wiring Harness ColorsBrake Controller Wire ColorsFunction
ChevroletRedBlack+12 Volts
Light BlueRedStoplight
BlackWhiteGround
Dark BlueBlueTrailer Brakes
BrownNAIllumination
New Dodge (Green Wire)White with Red TracerBlack+12 Volts
Blue with White TracerRedStoplight
Green with Black TracerWhiteGround
BlueBlueTrailer Brakes
DodgeRed with Black TracerBlack+12 Volts
White with Tan TracerRedStoplight
BlackWhiteGround
BlueBlueTrailer Brakes
New Ford (Pink Wire)PinkBlack+12 Volts
RedRedStoplight
WhiteWhiteGround
BlueBlueTrailer Brakes
BrownNAIllumination
FordRedBlack+12 Volts
Light GreenRedStoplight
WhiteWhiteGround
Dark BlueBlueTrailer Brakes
BrownNAIllumination
ToyotaBlack with Red TracerBlack+12 Volts
Green with White TracerRedStoplight
BrownWhiteGround
RedBlueTrailer Brakes
GreenNAIllumination
Toyota (2003) and LexusBlackBlack+12 Volts
Green with Yellow TracerRedStoplight
White with Black TracerWhiteGround
RedBlueTrailer Brakes
GreenNAIllumination
Nissan and InfinityRedBlack+12 Volts
Red with Green TracerRedStoplight
BlackWhiteGround
Brown with White TracerBlueTrailer Brakes
Red with Blue TracerNAIllumination
Volkswagen and PorscheCavity #2 (Red with Yellow Tracer)Black+12 Volts
Cavity #3 (Black with Red Tracer)RedStoplight
Cavity #1 (Brown)WhiteGround
Cavity #4 (Blue)BlueTrailer Brakes
HondaBlueBlack+12 Volts
White with Black TracerRedStoplight
BlackWhiteGround
Brown with White TrackerBlueTrailer Brakes

Information courtesy of Tekonsha, vehicle manufacturers change wiring configurations regularly, use a circuit tester to verify all connections.





Brake Controller Installation Guides and Information

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more informationInstallation Guide - Chevrolet / GMC 1999-2006 Pickups
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more informationQuestions and Answers

Brake Controller Installation Videos

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Recent Brake Controller Questions and Answers

View All Brake Controller Questions

Question:

I have a 1996 Chevy Caprice 5.7L and I just bought a 2007 Camper. I wired up the brake controller, etc. to the camper using a 7-pin connector. The brakes for the camper work great when I use the controller. That is, when moving, if I lightly hold down the controller lever, the trailer brakes come on lightly and if I hold the lever all the way down, the brakes come on strong. However, when I tap my brake pedal lightly as when approaching a red light, the trailer brakes lock up as if Ive just panick-braked. Any clue as to what Ive done wrong?

asked by: Tim       last update: January 5, 2009

Reply:

I'm going to guess you have a time delayed brake controller. The gain or power setting on the controller is most likely turned up too high. Try adjusting it lower, and see if that helps. If not, please email back, and we'll look into some other solutions. When people ask for my opinion on which brake controller to choose, I'll always recommend a proportional controller. These controllers feature an internal pendulum that senses at what rate the vehicle is de accelerating, and applies voltage to the trailer brakes in proportion to that braking force. In other words, they can differentiate between a tap on the brakes and a full-out panic stop. This provides a safer braking action, as well as causing less wear and tear on the vehicle brakes.

reply by: Mike


Question:

I have a 2002 gmc pickup, and a valley brake controller. I should have 1 dot when im not hooked to the trailer i have none, i should have 2 dots when i am hooked to the trailer i have none. my brake voltage when i step on the brake is not ramping up it straight to 12v however on my brake controller the number is ramping. I have checked to make sure that my dark blue that the controller hooks up with is the same wire as my brake coil position on my plug

asked by: Mike       last update: January 5, 2009

Reply:

It sounds as if the brake controller might have been incorrectly wired. How has the brake controller been installed? Has it been hardwired, or was a wiring adapter that plugs into the port under the dash used? Using a circuit tester, test the wires exiting the rear of the controller. The black wire should show 12V, the red wire should show current only when the brake pedal is pressed, and the blue brake output wire should show nearly 12V when the override switch is activated with the gain turned all the way up. If all this checks out, have a helper activate that override switch, while you test the pin on the trailer connector for the brake wire. You should also see 12V there. With the trailer connected, keep testing that output wire all the way back to the brake magnets to make sure the power is continuous.

reply by: Mike


Question:

I have a 2006 Dodge 2500 w/factory tow package. I am trying to install a brake controller with a hopkins 47755 hoppy connector, however there is no plug under the dash that will fit the 4-pin blade connector. The only available plug that I have found under the dash is half of the size of the hoppy adaptor and has two rows with three pins on the top row and two pins next to each other on the bottom row. I have looked everywhere under the dash.

asked by: Michelle       last update: December 31, 2008

Reply:

The connector you are looking for is clipped to the top of a small black box on the firewall. It is located near the emergency brake pedal.

reply by: Mike


Question:

I recently got rid of a dodge Durango. I unplugged my Tekonsha brake controller. I am now in need of wiring harness for A 2006 chevy Trailblazer. It is equipped with factory trailer tow prep.

asked by: Rich        last update: December 31, 2008

Reply:

When you removed your controller from the Durango, you left the harness that plugs into the back of the controller and terminates in the 4 bare wires? We offer a Replacement Plugin Harness. The bare leads would connect to the tow package wires under the dash. We have an online video that shows the complete installation.

reply by: Mike


Question:

Hi, I have a 2004 Dodge ram 1ton. The trailer breaks were not working so I assumed the box was bad. I put a new one in and they still didnt work. I put a test light on the ground and to the break signal wire and when I do that it appears that it is working or at least the box lights light up when I hit the break. It does the same if I hook the tester to the power wire. I pulled the new box out and put one in from a different truck which has the digital display of how strong the break setting is. When I hit the break the display shows it is very weak even when I adjust it all the way up. I cant figure out what the problem is.

asked by: Micah       last update: December 30, 2008

Reply:

To locate the problem, you'll have to use a process of elimination. I'd start by testing all the inputs and outputs at the rear of the brake controller. To eliminate a poor ground as the problem, run a separate jumper from the ground wire on the controller directly to the negative battery pole. Test the black power wire to ensure you're getting a full 12V. Test the blue output wire while the manual override is activated, with the gain turned all the way up, you should get close to 12V. If all this checks out, test the brake output pin at the trailer connector on the rear of the vehicle with the override activated. If it checks out ok, keep testing further down the line all the way to the brake magnets until you find the problem. Have you tried the trailer on another vehicle? It won't pinpoint your problem, but if the brakes work when the trailer is connected to another vehicle, you will at least know that the problem is not with the trailer brakes themselves. Please let me know what you find.

reply by: Mike


Question:

My 2005 Ford lariat does not have the factory towing harness install at the rear. I have the small trailer 4 pin 3 female/1 male under the bumper. I need to be able to tow a motorcycle trailer that had a 7 pin round RV plug. I also want to put a brake controller in the cab. The plugs are there but do I also need extra fuses or relays?

asked by: Fred       last update: December 30, 2008

Reply:

Because your 2005 Ford truck already has the 4 way trailer connector, any necessary fuses and/ or relays should already be in place. We have an installation help page that you might find helpful. We offer a 7 way to 4 way adapter that would be ideal for your application. We also offer the wiring adapter needed to install your brake controller.

reply by: Mike


Question:

I have a 2007 Trailblazer LS that I want to hook up a brake controller. I am looking at the Prodigy V2.6. I have done some research as I would like to hook it up myself. From what I have seen the GMC and Silverado are different as the two wires under the hood that tie in the battery for the travel trailer and the electric brake on the TT should have ring lugs. I find a red wire for the battery, but not a black/white one for the brakes. The SUV has the factory installed 7 pin set up and works fine when I plug in the TT, but I want to add the brake control for added safety.

asked by: Charles       last update: December 29, 2008

Reply:

The wiring connections you describe do not have to be done on your vehicle. We have an online video that shows how the installation is done. Once these connections are made, the brake controller is ready for use.

reply by: Mike


Question:

How do you what setting to use on a Hopkins 47235 brake controller. You can adjust it from 1-99, my trailer weighs about 4500 lbs

asked by: J. Douglas       last update: December 29, 2008

Reply:

You'll probably need to figure the setting by trial and error. Take the trailer (as you'd typically have it loaded) out on a large parking lot and accelerate up to 25 mph. Try braking with the controller set at progressively higher settings, until you get the trailer brakes to lock up. Then back the setting off slightly.

reply by: Mike


Question:

I have a Honda ridgeline 2007, I need wiring instructions for the HOPKINS MODEL NO. 47225 BRAKE CONTROLLER.

asked by: Roger       last update: December 29, 2008

Reply:

Does your Ridgeline have the factory installed tow package? If so, all you'll need is the brake controller wiring adapter. Plug the adapter into the port located under the dash, connect the wires, color for color, to the brake controller, and you are set. If you don't have the tow package, the brake controller will have to be hardwired. We have an online help page that shows how this is done. As the page mentions, in addition to the brake controller, you'll also need the appropriate installation kit, and a T-1 connector.

reply by: Mike


Question:

Electric brakes worth it? I recently purchased a small tent trailer that has electric brakes, but also has a standard 4 wire connector. The dry weight of the trailer is about 1900 lbs. and our tow vehicle is a 87 Toyota LandCruiser Wagon. Shall I wire up a e-brake controller, or is it not worth the cost in this situation?

asked by: Lennie       last update: December 29, 2008

Reply:

Most experts agree that trailer brakes are necessary on trailers weighing more than 2000 lbs. Since the unloaded weight of your trailer is very close to that mark, I'd go ahead and install a brake controller so you can make use of the trailer brakes. In addition to the greater level of safety and piece of mind, your Land Cruiser will no longer have to do all the braking, which will mean less wear and tear on the braking system.

reply by: Mike



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